LTD-D Series 5L Capacity 7.5kw Compact Horizontal Bead Mill for Small Batch

Product Specification

LTD-D Series 5L capacity lab disc type horizontal sand mill / bead mill for water based and solvent based products

1. Application: Suitable to grind low or medium viscosity products with fineness 15-5μm. Ideal for laboratory research, formula development, and small batch production.

Titanium dioxide 　　　 Metallic paint 　　 Marine paint Automotive paint 　　　 Coatings 　　　　　　　　　　　　 

Anti-corrosion paint Furniture paint 　　　　 Printing ink 　　　 Pesticides Carbon Black 　　　　　　

 Pigment/Dye/Colorant 　　 Rubber Industrial paint 　　　 Electrophoretic paint 　　 Leather paint

2. Machine Configuration:

Grinding discs, wear-resistant alloy steel material Rotor material wear-resistant alloy steel material Outer chamber material: SS304 stainless steel Inner tube material: wear-resistant alloy steel Rotor rated speed 1020RPM Double-end mechanical seal, Burgmann brand 1/2" pneumatic diaphragm pump for precise feeding control Fully explosion proof type with explosion proof electrical control panel Solvent-resistant discharge inlet and outlet pipes Discharge separator gap 0.5mm, suitable for 80% zirconia beads 1.0-2.5mm Spare parts: Solvent resistant feeding and discharge pipe, power wire and tools. 

3. Key Features:

Compact bench-scale design ideal for laboratory and small batch production Perfect for formula development, color matching, and quality control testing High grinding precision achieving consistent fineness down to 5μm Wear-resistant alloy steel discs ensuring long service life and minimal contamination Double-end Burgmann mechanical seal for reliable zero-leakage operation Explosion-proof motor and control panel for safe operation with solvent-based materials Easy disassembly and cleaning for quick product changeover between batches Small chamber volume minimizes material waste during testing and sampling Scalable results that directly translate to production-scale LTD-D series mills

 4. Technical Parameters:

 Model: LTD05D | Chamber capacity: 5L | Motor power: 7.5kw | Production capacity: 20-150 L/h | Zirconia beads size: 1.0-2.5mm | Weight: 500Kg | Overall dimensions: 900*750*1550mm

5. Grinding Process:

Pre-mixed slurry is fed into the grinding chamber via the pneumatic diaphragm pump. The high-speed rotating discs agitate zirconia beads that collide with and shear the particles, reducing them to the target fineness. The material passes through the dynamic separation system and exits through the discharge port, while the beads are retained in the chamber. 

6. Applications:

Laboratory research and development, formula testing, color matching, quality control sampling, university research, small batch production of paints, inks, coatings, pigments, dyes, and pharmaceutical suspensions. Support and Services: - Comprehensive technical support for installation, operation, and maintenance - Troubleshooting assistance for any issues or malfunctions - Guidance on optimizing the performance of the equipment - Training programs for operators to ensure proper usage and maximize efficiency.

7.Packing and Shipping:

The machine is carefully packaged in a standard exported wooden case to ensure safe transportation. The product is securely wrapped with protective materials to prevent any damage during shipping. Orders are typically processed within 1-2 business days.

 8.FAQ:

Q: What is a sand mill/bead mill?

 A: A sand mill/bead mill is a grinding machine used to reduce particle size by agitating beads in a liquid medium.

Q: What are the typical applications of a sand mill/bead mill?

 A: Sand mills/bead mills are commonly used in industries such as paint, ink, coatings, and pigments for wet grinding and dispersion of materials.

Q: How does a sand mill/bead mill work?

A: In a sand mill/bead mill, the grinding chamber contains small beads that are agitated by a rotating shaft, causing the beads to collide and break particles down to the desired size.

Q: What are the advantages of using a sand mill/bead mill?

A: Some advantages include efficient particle size reduction, uniform particle distribution, and the ability to process a wide range of materials.

Q: How to choose the right sand mill/bead mill for my application?

A: When selecting a sand mill/bead mill, factors such as desired particle size, material viscosity, production capacity, and required fineness should be considered to ensure optimal performance.