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Disc Type Granulator – High-Load Granulation for Continuous Industrial Operations
Product Overview
The Disc Type Granulator is a rugged, high-capacity granulation solution engineered for non-stop industrial production. It harnesses centrifugal force, gravity, and friction to transform high-volume powdery, lumpy, or high-moisture raw materials into uniform, high-strength spherical granules. Built with reinforced structural components and a heavy-duty transmission system, it offers disc diameters ranging from 3m to 8m and a processing capacity of 10-30t/h, making it ideal for large-scale factories that prioritize uninterrupted output and long-term durability.
Application Scope
Tailored for high-throughput industrial scenarios and tough material processing, its core applications include:
Large-Scale Fertilizer Plants: Mass production of compound fertilizers, bulk blending fertilizers, and organic fertilizers for commercial agricultural markets.
Mining & Metallurgy Enterprises: Pelletizing iron ore concentrate, copper ore powder, and metallurgical slag for efficient smelting and transportation.
Building Materials Factories: Granulating fly ash, cement clinker, and blast furnace slag for manufacturing eco-friendly concrete aggregates and wall materials.
Industrial Waste Treatment Centers: Processing large batches of municipal sludge, industrial waste residue, and phosphogypsum to realize large-scale resource recycling.
Product Highlights
Heavy-Duty Structure for Continuous Operation: The disc body is forged from thickened manganese steel with double-layer reinforcement ribs, and the inner lining uses wear-resistant alloy material with a service life of up to 6,000 hours. The heavy-duty gearbox and oversized bearings support 24/7 non-stop operation, with a mean time between failures (MTBF) of over 8,000 hours, minimizing production downtime.
High Load Capacity for Tough Materials: It can handle materials with moisture content up to 35% and bulk density of 0.8-1.5t/m³, including sticky sludge, abrasive ore powder, and coarse-grained raw materials. The high-power motor (15-75kW) and optimized disc speed ensure stable granulation even under full-load conditions, with a forming rate of 90-92%.
Low-Turbulence Design to Reduce Dust Emission: The enclosed disc cover and built-in dust collection port effectively reduce dust leakage during granulation, meeting strict industrial environmental standards. The integrated spray system evenly adds moisture to raw materials, avoiding material splashing and improving granule uniformity.
Easy Maintenance for Heavy-Duty Conditions: The modular design allows quick replacement of vulnerable parts (lining, scraper, bearings) without disassembling the entire machine, cutting maintenance time by 50%. The centralized lubrication system automatically supplies grease to key components, reducing manual maintenance workload.
Strong Adaptability to On-Site Conditions: The machine is equipped with a shock-absorbing base that can adapt to uneven factory floors, and the corrosion-resistant coating on the outer surface protects it from harsh industrial environments such as humidity and acid-base corrosion. It is compatible with various feeding and conveying equipment for seamless integration into large production lines.
Technical Specifications
Model
Pan Diameter (mm)
Rim Height (mm)
Volume (m³)
Rotation Speed (r/min)
Motor Power (kw)
Production Capacity (t/h)
YP3000
3000
600
4.2
13.6
11
2-3.5
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2010
Employee Number:
50~100
Ecer Certification：
Verified Supplier
We specialize in providing comprehensive solutions for fertilizer production equipment tailored to meet the diverse needs of our clients. Our state-of-the-art machinery is designed to optimize the production process, ensuring high efficiency and quality in fertilizer manufacturing. We specialize in providing comprehensive solutions for fertilizer production equipment tailored to meet the diverse needs of our clients. Our state-of-the-art machinery is designed to optimize the production process, ensuring high efficiency and quality in fertilizer manufacturing.
