High Speed 5 Axis Servo Gabion Mesh Machine Production Line For Large Scale

Product Specification

High-Speed 5-Axis Servo Gabion Mesh Production Line for Large-Scale Manufacturing

1. 5-Axis Servo Gabion Mesh Production Line Introduction

This gabion mesh production line is a fully–integrated solution designed for high-output, reinforced gabion and Reno mattress manufacturing. The core is a 5-axis servo gabion mesh weaving machine, combined with warping, spring-coiling, cutting, rolling, edge-folding, packing and wire straightening machines.

All key modules are driven by servo/PLC systems with touch-screen control, allowing precise tension control, repeatable dimensions and easy parameter adjustment. The line layout can be configured flexibly according to your plant space and product mix.

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2. 5-Axis Servo Gabion Mesh Production Line Overview

Typical process flow:

Wire straightening & cutting → Warping → Spring coiling (reinforcement bars) → 5-axis gabion weaving → Mesh cutting (4 m / 2.5 m) → Edge folding → Rolling → Hydraulic packing.

The system supports mesh sizes around 110×(130–160) mm, wire diameters 2–4 mm, and maximum netting width up to 5.4 m, meeting most highway, railway and river-protection projects.

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3. 5-Axis Servo Gabion Mesh Production Line Key Features & Advantages

• 5-Axis Servo Weaving – Independent servo drives for mesh roller, machine rack and support plate, eliminating big gears and cams, improving stability and reducing mechanical wear.

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• High Output & Wide Width – Max netting width 5.4 m, speed up to 60 beats (30-mm mesh), theoretical capacity 8,000–10,000 m² per shift.

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• Modular Line Design – Warping, spring coiling, cutting (4 m & 2.5 m), rolling, edge folding (4 m & 2 m), packing and wire straightening can be combined or increased by stages.

• Smart Control – PLC + HMI (XINJE) platform with recipe storage, alarm display and easy language customization; supports future line interlock and data collection.

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• Energy-Efficient & Easy Maintenance – Fewer transmission parts, servo direct drive, centralized lubrication and open structure for easy access.

4. 5-Axis Servo Gabion Mesh Production Line Typical Applications

• Reinforced gabion boxes and Reno mattresses

• River training, slope protection and retaining walls

• Highway / railway embankment protection

• Mine and bridge anti-scour projects

5. Main Machines & Technical Highlights

5-Axis Gabion Mesh Weaving Machine SLW54C

• Mesh size: 110 × (130–160) mm; max netting width 5.4 m

• Wire dia.: 2–4 mm; 3–5 adjustable twists

• 5×15 kW servo motors; PLC + touch screen control

• Theoretical output: 8,000–10,000 m²/shift; weight ≈ 20 t

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Warping Machine

• Size: 5800×800×600 mm; 5 rollers (45# steel)

• Tension: 350–500 N; weight ≈ 200 kg

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6 Bars Spring Coiling Machine

• 6 spiral bars, 20/25-mm bar dia.

• Wire dia.: GI 2–4 mm, PVC 3–4.2 mm

• Speed: 300 r/min; spring length 200–380 m

• 3.0 kW + 1.0 kW servo; PLC control

2m/4m Mesh Cutting Machine

• Mesh size: 60–150 mm; 

• Motors: 5.0 kW + 1.5 kW servo; weight ≈ 2.1 t

Mesh Rolling Machine

• Rolling width 0.3–5.4 m, diameter ≤ 500 mm

• Speed: 30 rpm (adjustable)

• Motors: 5.0 kW (rolling) + 3.0 kW (pushing)

1m/2m/4m Edge Folding Machine

• Max edge width 4000 mm;

• Mesh size 80–150 mm; wire dia. 2–4 mm

• PLC + HMI; 4.0 kW motor; long/short/no-twist modes

Gabion Packing Machine (Hydraulic Baler)

• Max bale size: 1500×2500×2700 mm; 100-t pressure

• Motor: 11 kW; 380 V; weight ≈ 5.8 t

Wire Straightening–Cutting Machine

• Wire dia.: 3–5 mm; speed 60 m/min

• Length set via touch screen; 3.5 kW main motor + servo 1.5/1.0 kW

6. Line Configuration Options

• Single SLW54C gabion machine or multiple machines in parallel

• Optional spring coiler, packing machine and straightening machine depending on whether producing reinforced gabion, standard gabion, or only mesh panels.