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Auto Tension Control: Spring-loaded tensioners maintain consistent warp/weft tension.
Breakage Detection: Sensors monitor wire continuity; triggers stop/alarm on breakage.
Working Principle
Warp Preparation: Vertical warp wires are mounted on a beam and fed through heddle frames.
Shedding: Heddle frames move up/down to create a triangular opening (shed) between warp wires.
Weft Insertion: Weft wire is fed horizontally through the shed via shuttleless mechanism.
Beat-Up: Reed pushes the newly inserted weft tightly against the woven fabric.
Take-Up: Finished mesh is wound onto a take-up roll at a synchronized speed.
Continuous Cycle: Process repeats to produce uniform mesh rolls up to 500m long.
5. Production Process
Wire Selection: Choose suitable material (stainless steel, copper, etc.) and diameter.
Warping: Wind warp wires onto a beam with uniform tension and spacing.
Machine Setup:
Install warp beam and thread wires through heddles and reed.
Set mesh density, wire tension and weaving speed via control panel.
Load weft wire spools onto the weft feeder.
Test Weaving: Run a 1–2m test piece to check mesh uniformity and adjust parameters.
Mass Production: Start continuous weaving; monitor for wire breaks or defects.
Quality Inspection: Check mesh size, wire tension and surface finish.
Cutting & Packaging: Cut mesh to required lengths and roll/pack for delivery.
6. Operation Methods
Pre-Operation
Check all components for wear or damage; lubricate moving parts.
Verify wire spools are securely mounted and tensioned correctly.
Set parameters (mesh count, speed, tension) based on product specifications.
Running Operation
Start the machine via the main power switch; initiate the weaving cycle.
Monitor the control panel for fault alerts (wire break, tension error).
Check mesh quality regularly; adjust tension or speed if needed.
Refill weft spools and replace warp beams when depleted.
Post-Operation
Stop the machine and cut power; clean debris from the loom.
Lubricate bearings, gears and guide rails.
Record production data (output, defects, maintenance) for tracking.
7. Precautions
Safety
Operators must wear protective gear (gloves, goggles) to avoid wire cuts.
Keep hands clear of moving parts (heddles, reed, take-up roll) during operation.
Never open safety covers while the machine is running.
Maintenance
Lubricate moving parts daily; replace worn components every 3–6 months.
Clean wire guides and tensioners weekly to prevent buildup.
Inspect electrical wiring monthly for damage or loose connections.
Operational
Avoid over-tightening wires to prevent breakage and machine strain.
Do not run the machine at maximum speed for extended periods.
Use only recommended wire materials and diameters to avoid damage.
Train operators thoroughly before independent use.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Trading Company
Year Established:
1998
Total Annual:
20000000-30000000
Employee Number:
100~200
Ecer Certification：
Verified Supplier
Company Introduction
Anping Weaver Wire Mesh Equipment Manufacturing Co., Ltd. is a professional manufacturer specializing in wire mesh machinery and automated production solutions. Located in Anping County, Hebei Province—widely known as China’s wire mesh production base&mdas...
Company Introduction
Anping Weaver Wire Mesh Equipment Manufacturing Co., Ltd. is a professional manufacturer specializing in wire mesh machinery and automated production solutions. Located in Anping County, Hebei Province—widely known as China’s wire mesh production base&mdas...
