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Integrated frequency conversion energy-saving speed regulating control technology.
5. Working Principle
Install the finished warp beam on the machine and penetrate all warp wires in order. The power system drives the heald frame to move up and down regularly to form weaving sheds. The weft wire is stably delivered horizontally into the sheds through the feeding mechanism. The reed moves forward to press the weft wire tightly to fix the mesh structure. The winding device synchronously pulls and winds the woven wire mesh. The whole actions circulate repeatedly to complete continuous wide-width wire mesh weaving work.
6. Production Technological Process
Select qualified metal raw wires according to product standards.
Finish warping work to arrange warp wires with even spacing and stable tension.
Install warp beam and complete threading and reed threading work.
Place weft wire rolls and adjust initial tension parameters.
Set mesh count, weaving speed and finished width on the control panel.
Start trial weaving and inspect mesh flatness and mesh hole uniformity.
Fine-tune relevant parameters until products meet quality standards.
Officially start continuous mass weaving production.
Conduct full inspection on finished wire mesh appearance and specification.
Cut, roll and pack qualified products for storage and delivery.
7. Standard Operation Methods
Pre-operation
Check all mechanical components, transmission parts and electric circuits carefully. Fill lubricating oil into all movable friction positions. Firmly install wire raw materials and reasonably adjust initial tension. Confirm and set all production parameters correctly.
Operation Process
Switch on the power supply and start the machine at low speed for trial run. Observe the weaving state in real time and check mesh quality regularly. Replace exhausted warp and weft wires in time during production. Keep an eye on equipment running sound and system fault prompts.
Post-operation Work
Stop the machine completely and cut off the total power supply. Clean wire scraps and dust inside and outside the equipment. Carry out daily maintenance for key parts and sort out production records.
8. Safety Operation Precautions
Operators must wear protective gloves and safety goggles during work.
Strictly prohibit putting hands and any body parts close to running parts.
It is forbidden to disassemble safety protection covers when the machine is running.
Never use unqualified wires or raw materials beyond specified specifications.
Avoid long-term over-speed and overload operation of the equipment.
Perform daily lubrication maintenance on bearings, gears and guide rails.
Regularly clean wire guide holes and tension wheels to prevent blockage.
Inspect internal circuits and motor operating conditions every month.
New staff must receive professional training before independent operation.
Once abnormal noise, vibration and failure occur, stop the machine for inspection immediately.