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Copper wire mesh: electromagnetic shielding mesh, anti-corrosion chemical filter screen
Aluminum wire mesh: air filter, heat dissipation and architectural decorative metal mesh
Alloy wire mesh: mining sieve, petroleum industry filter screen
Applicable Industries
Construction, water treatment, chemical processing, electronic manufacturing, agriculture & breeding, environmental protection, machinery dust-proof equipment.
4. Core Technology
PLC closed-loop servo tension compensation technology: real-time adjustment of warp tension to avoid over-tight or loose wires.
Hydraulic constant-tension unwinding technology to keep steady tension during high-speed continuous weaving.
High-sensitivity photoelectric wire-break detection, triggering instant emergency stop once broken wire is detected.
Digital encoder length counting system, the machine automatically stops when reaching preset mesh roll length.
Silent oil-bath transmission technology to lower running noise and gear wear.
Quick-change wire guide mold structure for fast switching between different wire sizes.
Automatic edge correction winding technology to prevent mesh deviation and edge warping.
Motor overload power-off protection to avoid machine damage caused by wire jamming.
5. Working Principle
Warp wires are neatly arranged on the unwinding beam, passing through tension rollers and wire dividing combs to form parallel warp layers.
The shedding mechanism alternately lifts upper and lower warp wires to form a shuttle gap for weft insertion.
Servo-driven shuttle delivers single weft wire horizontally through the warp gap at constant speed.
The reed pushes the newly inserted weft tightly to the woven surface to fix uniform mesh density and hole size.
Traction rollers pull the formed mesh forward, and the automatic winder rolls mesh neatly.
Sensors monitor wire breakage, running length and motor load all the time; the machine sends sound-light alarm and stops automatically once abnormalities occur.
All weaving movements cycle continuously to produce full-width, standard continuous metal mesh rolls.
6. Production Process
Raw material preparation: straighten metal wires, remove surface rust and oil stains, coil wires into standard spools.
Warping procedure: arrange warp wires with balanced tension, wind a complete 1300mm-wide warp beam.
Machine installation and threading: mount the warp beam, thread wires through combs, reeds and harness frames, install matched weft molds according to wire diameter.
Parameter debugging: set mesh count, weaving speed, warp tension and target roll length on the touch screen; conduct no-load test run to inspect all transmission components.
Formal weaving production: install weft spools and start automatic weaving; regularly patrol and check mesh flatness.
Winding and cutting: the machine auto stops at preset length, cut mesh rolls and bind edges to prevent loose wires.
Inspection & packaging: check mesh uniformity and defects; wrap qualified mesh rolls with waterproof plastic film for storage and delivery.
7. Standard Operation Steps
Before Startup
Check lubricant level of gearbox and refill oil if insufficient.
Inspect photoelectric sensors, traction rollers and emergency stop button to ensure normal operation.
Clean metal wire scraps and dust accumulated inside the loom with brushes and air guns.
Threading & Setup
Lock the warp beam tightly on the unwinding rack.
Thread every warp wire separately without crossing; moderately adjust the weft tension spring.
Running Operation
Power on the control cabinet, input and save all production parameters on the touch screen.
Use jog mode for low-speed trial weaving; switch to full automatic mode only if no faults are found.
Adjust warp tension timely if mesh skews; press the stop button first to handle wire break or length completion alarms.
Shutdown Procedures
Cut finished mesh rolls after completing production.
Clear internal metal debris, add lubricant to all rotating moving shafts.
Shut down the touch screen and cut off the main power supply; cover the machine with dust cloth for long idle time.
8. Safety & Maintenance Precautions
Safety Operation Rules
Operators must wear cut-resistant gloves; loose clothes, scarves and long hair are forbidden near running moving parts.
Do not place hands or tools close to the moving shuttle, reed and traction rollers during operation.
Completely cut off the main power supply before replacing molds or clearing wire jams to avoid accidental startup.
Press the emergency stop button immediately in case of abnormal noise or wire jamming.
Keep the electric cabinet dry; strictly prohibit splashing water on servo motors and control panels.
Do not dismantle safety protective covers or modify internal circuits without professional technical guidance.