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Standard factory floor layout, no special foundation required
Working Principle
Power drives the main shaft to rotate. Linked crank‑rods control three core cyclic motions synchronously: warp wire positioning, shuttle‑carrying weft wire traversing horizontally, and beating‑up to compact each row.
Warp wires stand vertically with fixed spacing. The shuttle passes between upper and lower warp lines to lay horizontal weft wire. The reed pushes each weft tightly to form regular square‑shaped mesh. Continuous cyclic movement achieves automatic continuous wire‑mesh weaving. Tension rollers keep metal wire straight to prevent wrinkling during high‑speed motion.
Production Process
Pre‑processing: Raw metal wire is straightened and wound onto warp spools and weft coils; rust removal and surface polishing if needed
Threading: Install warp spools, route each warp wire through tension wheels and reed gaps one‑by‑one. Load weft wire into shuttle containers
Parameter Setting: Set mesh pitch, weft density and operating speed according to finished‑product requirements
Trial Weaving: Run the machine at low speed, inspect mesh size and flatness, calibrate tension if deviations appear
Mass Production: Switch to normal‑speed operation, wind finished mesh onto the collecting roller
Post‑treatment: Cut rolled mesh into required lengths for packing
Operation Method
Pre‑start Inspection: Check lubricating oil level, bolt tightness and whether wires are jammed inside moving parts
Wire Installation: Mount warp and weft materials correctly, adjust tension to keep wires moderately taut
Parameter Configuration: Turn adjustment wheels to set mesh size and production speed
Startup: Activate low‑speed mode first, observe shuttle movement and mesh condition, then increase speed gradually
Running Monitoring: Patrol wire supply status, replace empty weft spools without shutting down entirely
Shutdown: Stop the main motor, cut finished mesh and clear residual materials after daily production ends
Safety Precautions
Wear cut‑resistant gloves during operation; do not touch moving shuttle, gears and reeds while machine is running
Add designated lubricant to transmission positions every shift to reduce part abrasion
Keep wire raw materials dry to avoid rust causing shuttle blockage
Cut off power supply before any repair, adjustment or internal cleaning work
Do not exceed the rated wire‑diameter limit to prevent damage to internal structures
Clean dust and metal debris regularly to prevent accumulated scraps from affecting mesh quality
Operators require professional training; untrained personnel are prohibited from independent machine operation
Note: All specifications and parameters are subject to change without prior notice. Consult with our technical team for specific application requirements.