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Pallets or wooden crates as per customer's requirements.
Diameter range
0.05-0.6mm
Supply Ability
1000+ /year
Delivery Time
14-21Days
Payment Terms
L/C,T/T
Motor parameters
380V 50Hz 2.2KW
Weaving speed
60-120 times/min
Maximum mesh width
1300mm
Model Number
1300D
Brand Name
APBWR
Certification
ISO9001
Place of Origin
China
1. Key Features
130D refers to a maximum effective weaving width of 1300mm, where D stands for heavy-duty reinforced upgraded model.
Integrated thick cast iron frame with strong shock resistance, free of deformation under long-term heavy load.
Dual independent servo motors control warp tension and weft feeding separately with adjustable speed.
Full intelligent auto-protection system: emergency stop for broken warp wire, weft shortage alarm, preset length auto shutdown and motor overload protection.
PLC touch screen control panel; mesh count, tension and speed can be set in one click with parameter memory function.
Fully enclosed oil-bath gearbox, low noise and less abrasion for 24-hour continuous operation.
Modular wire guide mold design, quick disassembly and replacement to fit thin, medium and thick metal wires.
Automatic edge-correction winding roller, producing flat and wrinkle-free mesh rolls.
Wide material compatibility: stainless steel wire, galvanized wire, copper wire, aluminum wire and alloy wire are all available.
Compact layout with small floor space, suitable for medium and small mesh processing factories.
2. Core Advantages
Stable weaving speed of 15–35 m/h, 30% higher output than standard 130B economical looms.
Ultra-precise weaving with uniform mesh holes, tight interlaced wires without skewed mesh or loose edges.
Servo drive reduces mechanical friction, extending the service life of wearing parts by over 50%.
Energy-saving design cuts power consumption by 20% compared with traditional mechanical looms.
Labor-saving: one operator can manage 3–5 machines at the same time; auto alarm stop reduces raw material waste.
Visual touch screen parameter setting, no complicated mechanical calibration required.
Thickened cast iron structure guarantees a stable service life of 8–10 years.
Fast mold switching supports flexible production of various wire diameters for diversified orders.
Finished mesh has smooth surface without burrs, widely recognized by mesh manufacturers.
Centralized lubrication system, few vulnerable spare parts and low daily maintenance cost.
3. Applications
Woven Mesh Products
Stainless steel filter mesh: water purification filter, chemical liquid separation screen, food grading sieve
Hydraulic constant-tension unwinding technology to stabilize wire tension during high-speed continuous weaving.
High-sensitivity photoelectric wire-break detection, triggering instant emergency stop once any wire snaps.
High-precision encoder digital length counting, auto shutdown when reaching preset roll length.
Silent oil-bath transmission technology to lower running noise and gear abrasion.
Quick-disassemble wire guide mold structure for fast switch of different wire gauges.
Automatic edge correction winding technology to prevent mesh deviation and edge warping.
Multi-stage motor overload power-off protection to avoid equipment damage caused by wire jamming.
5. Working Principle
Warp wires are neatly mounted on the unwinding beam, passing through tension rollers and wire combs to form neat parallel warp layers of 1300mm width.
The shedding mechanism lifts upper and lower warp wires alternately to form a shuttle gap for weft penetration.
Servo-driven shuttle delivers single weft wire horizontally through the warp gap at constant adjustable speed.
The steel reed pushes the new weft tightly to the woven surface to fix uniform mesh density and hole size.
Traction rollers pull the woven mesh forward, and the auto deviation-correction winder rolls finished mesh tidily.
Multiple sensors monitor wire breakage, running length, motor load and tension fluctuation; the machine will send sound-light alarm and stop automatically once abnormalities occur.
The above weaving procedures circulate continuously to produce standard continuous metal mesh rolls.
6. Production Process
Raw material preparation: straighten metal wires, remove surface rust, oil and oxide stains, coil wires into standard spools.
Warping procedure: arrange warp wires with balanced tension, wind a complete 1300mm-wide warp beam.
Machine threading and assembly: install warp beam, thread wires through combs, reeds and harness frames, install matched wire guide molds according to wire diameter.
Parameter debugging: set mesh count, weaving speed, warp tension and target roll length on touch screen; conduct no-load test run to check all transmission components.
Formal weaving production: mount weft spools and start automatic continuous production; inspect mesh flatness regularly.
Winding & cutting: the machine auto stops at preset length, cut mesh rolls and bind edges to avoid loose wires.
Inspection & packaging: check mesh uniformity and surface defects; wrap qualified mesh rolls with waterproof plastic film for delivery.
7. Standard Operation Methods
Before Startup
Check lubricant level of gearbox and centralized lubrication system, replenish oil if insufficient.
Inspect photoelectric sensors, traction rollers and emergency stop button for normal operation.
Clean metal wire scraps and dust inside the loom with brushes and air guns.
Threading & Setup
Lock the warp beam firmly on the unwinding rack and fasten all safety buckles.
Thread each warp wire separately without crossing; adjust weft tension spring moderately based on wire thickness.
Running Operation
Switch on the main power of control cabinet, input and save production parameters on touch screen.
Activate jog low-speed trial weaving; switch to full automatic mode only after confirming no faults.
Adjust warp tension timely if mesh skews; press stop button first to handle wire break or full-length alarm.
Shutdown Procedures
Stop the machine and cut finished mesh rolls after finishing production batches.
Clear internal metal debris thoroughly, inject lubricant into all rotating shafts and gears.
Shut down touch screen and cut off total power supply; cover the loom with dust cloth for long idle time.
8. Safety & Maintenance Precautions
Safety Operation Rules
Operators must wear cut-resistant gloves; loose overalls, scarves and long hair are forbidden near moving components.
Do not place hands or tools close to high-speed shuttle, steel reed and traction rollers during operation.
Cut off total power completely before replacing molds or clearing wire jams to prevent accidental startup.
Press emergency stop button immediately when abnormal vibration, loud noise or severe wire jamming appears.
Keep electric cabinet dry; splashing water or cleaning liquid on servo motors and touch screen is prohibited.
Do not remove safety protective covers or refit internal circuits without professional technical guidance.