160D Heavy-Duty 1600mm Wire Mesh Loom Machine with Dual Servo Motors and PLC

160D stands for 1600mm maximum effective weaving width, and D refers to heavy-duty reinforced upgraded version.

1. Thickened integrated cast iron frame with double reinforced cross beams, strong shock resistance, no deformation under long-time heavy load production.
2. Dual independent servo motors separately control warp tension and weft feeding, supporting separate stepless speed regulation.
3. Complete intelligent auto-protection system: auto stop for broken warp wire, sound alarm for weft shortage, auto shutdown when reaching preset mesh length, motor overload protection.
4. PLC industrial touch screen control, mesh count, tension and running speed can be set with one click, equipped with parameter memory function.
5. Fully enclosed large-capacity oil-bath gearbox, low running noise and reduced component abrasion for all-day continuous operation.
6. Modular heavy-duty wire guide mold structure, quick disassembly and replacement to adapt thin, medium and thick metal wires.
7. Automatic dual-edge correction winding roller, large-diameter take-up reel ensures flat, wrinkle-free wide mesh rolls.
8. Wide raw material compatibility: stainless steel wire, galvanized wire, copper wire, aluminum wire and alloy wire are all available for weaving.
9. Wider weaving width than 130D model, compact integrated base, suitable for medium and large mesh processing factories.

1. Ultra-wide 1600mm forming width, single roll output rises by 25% compared with 130D loom, effectively cutting unit production cost.
2. High weaving precision, uniform mesh apertures, tight wire interweaving without skewed mesh, loose edges or wire deviation.
3. Servo driving minimizes mechanical friction, extending the service life of vulnerable spare parts by more than 50%.
4. Optimized energy-saving motor assembly, power consumption reduced by 20% against traditional mechanical wide looms.
5. Labor-saving design: one operator can monitor 3–5 machines at the same time; automatic alarm stop avoids massive raw material waste.
6. Visualized touch screen parameter adjustment, no complicated mechanical calibration required for different mesh specifications.
7. Reinforced cast iron structure guarantees a stable service life of 8–10 years.
8. Fast mold switching enables flexible production of various wire diameters to meet diversified customized bulk orders.
9. Finished mesh is burr-free, flat and high-strength, widely recognized by filtration, construction and breeding manufacturers.
10. Centralized lubrication system, few vulnerable accessories and low daily maintenance cost.

• Stainless steel filter mesh: water purification filter, chemical liquid separation screen, food grading sieve
• Galvanized wire mesh: construction anti-crack plaster net, farm fence, poultry breeding cage mesh
• Copper wire mesh: electromagnetic shielding mesh, anti-corrosion chemical filter screen
• Aluminum wire mesh: air filter screen, heat dissipation net, architectural decorative metal mesh
• Alloy wire mesh: mining sieve mesh, petroleum pipeline filter mesh

Construction engineering, municipal water treatment, chemical processing, agriculture & livestock breeding, electronic manufacturing, environmental dust removal, architectural decoration, mechanical dust-proof equipment.

1. PLC closed-loop dual-servo tension compensation technology, real-time dynamic adjustment to maintain consistent tension for full-width warp layers.
2. Hydraulic constant-tension unwinding technology, stable wire tension during long-hour high-speed continuous weaving.
3. High-sensitivity photoelectric wire-break detection, triggering instant emergency stop once warp or weft wire snaps.
4. High-precision encoder digital length counting, the machine automatically stops after reaching preset roll length.
5. Silent oil-bath heavy transmission technology, lowering running noise and gear wear for all-shift production.
6. Quick-disassemble wire guide mold structure, fast switching between different wire gauge specifications.
7. Automatic double-sided deviation correction winding technology, preventing edge warping and offset of wide mesh.
8. Multi-stage motor overload power-off protection, avoiding severe equipment damage caused by wire jamming.

1. Warp wires are neatly installed on the unwinding beam, passing through multi-group tension rollers and wire dividing combs to form a complete 1600mm wide parallel warp layer.
2. The shedding mechanism alternately lifts upper and lower warp wires to form a wide shuttle gap for weft wire penetration.
3. Servo-driven shuttle sends single weft wire horizontally through the full-width warp gap at stable adjustable speed.
4. Reinforced steel reed pushes the newly inserted weft tightly to the woven surface to fix uniform mesh density and hole size.
5. Heavy traction rollers pull the wide woven mesh forward, and the auto deviation-correction winder rolls finished mesh onto the reel.
6. Multiple built-in sensors continuously monitor wire breakage, running length, motor load and tension fluctuation; the machine activates sound-light alarm and auto stop once abnormal conditions appear.
7. The above weaving actions circulate repeatedly to produce continuous, standard wide metal mesh rolls.

1. Raw material preparation: straighten metal wires, remove surface rust, oil and oxide stains, then coil wires into standard spools.
2. Warping procedure: arrange warp wires with balanced tension, wind a full-size 1600mm wide warp beam.
3. Machine threading & assembly: mount the warp beam firmly, thread all warp wires through combs, reeds and harness frames, install matched wire guide molds according to wire diameter.
4. Parameter debugging: set mesh count, weaving speed, warp tension and target roll length on the touch screen; conduct no-load full-width test run to inspect all transmission components.
5. Formal weaving production: install weft spools and start automatic continuous production; inspect mesh flatness and tension stability regularly.
6. Winding & cutting: the machine stops automatically at preset length, cut mesh rolls and bind edges to prevent loose wires.
7. Inspection & packaging: fully check mesh uniformity and surface defects; wrap qualified mesh rolls with waterproof plastic film for storage and delivery.

1. Check oil volume of gearbox and centralized lubrication system, replenish lubricating oil if insufficient.
2. Inspect photoelectric sensors, traction rollers and emergency stop button to ensure normal operation.
3. Clean accumulated metal wire scraps and dust inside the loom with industrial brushes and air guns.

1. Lock the warp beam tightly on the unwinding rack and fasten all safety buckles.
2. Thread every warp wire separately without crossing or overlapping; moderately adjust the weft tension spring according to wire thickness.

1. Switch on the control cabinet main power, input and save all production parameters on the touch screen.
2. Activate jog low-speed trial weaving across full width; switch to full automatic operation only after confirming no faults.
3. Adjust warp tension timely if mesh skews or edge tension differs; press the stop button first to handle wire break or full-length alarm faults.

1. Halt the machine and cut finished mesh rolls after finishing production batches.
2. Clear internal metal debris completely, inject lubricant into all rotating shafts and gears.
3. Shut down the touch screen and cut off the total power supply; cover the loom with dust-proof cloth for long idle periods.

1. Operators must wear cut-resistant gloves; loose overalls, scarves and long hair are strictly forbidden near moving components.
2. Never place hands or tools close to high-speed shuttle, steel reed and traction rollers during operation.
3. Fully cut off the total power before replacing molds or clearing wire jams to prevent accidental startup.
4. Press the emergency stop button immediately upon abnormal vibration, loud noise or severe wire jamming.
5. Keep the electric cabinet completely dry; splashing water or cleaning liquid on servo motors and touch screen is prohibited.
6. Do not remove safety protective covers or refit internal circuits without professional engineer guidance.

1. Daily maintenance: clean wire scraps, check wire guide abrasion, replenish lubricating oil to the centralized system.
2. Weekly maintenance: tighten all frame fixing bolts, inspect loose sensor wiring and roller bearings.
3. Monthly maintenance: replace deteriorated gear oil, adjust servo motor belt tension, calibrate tension sensors.
4. Replace severely worn reeds, shuttle guides and tension springs timely to avoid mass defective mesh products.
5. Coat all transmission parts with anti-rust grease and fully cover the loom if idle for more than 7 days.
6. Place the equipment in dry, well-ventilated workshops without corrosive gas to avoid frame rust and circuit short circuits.

1. Replace matched dedicated molds when switching different wire diameters; mixed weaving without mold replacement is forbidden.
2. Keep full-width warp tension consistent all the time; uneven tension will cause irregular mesh holes and distorted wide mesh.
3. Process broken wires instantly to reduce raw material waste.
4. Only use clean wires free of rust, oxide or oil contamination to prevent wire slipping and mesh deformation.
5. Long-term over-speed operation is forbidden, which will lead to frequent wire breakage and uneven mesh surface.