Integrated Electromechanical Technology Wire Weaving Machine With Intelligent

The 160B Wire Weaving Machine is an industrial-grade equipment specifically engineered for the continuous and high-speed weaving of wire mesh. It is characterized by a robust and highly automated structural design, capable of handling heavy-duty weaving tasks. The machine integrates an advanced electronic control system with precision mechanical components to ensure stable operation during large-scale production.

• High Efficiency & Energy Saving: The machine utilizes specialized copper strips in its welding and transmission systems to significantly improve electrical conductivity, thereby reducing energy consumption and lowering operational costs.
• Precision & Stability: Equipped with anti-interference servo motors and a microcomputer controller, it ensures highly accurate mesh formation and consistent product quality.
• Intelligent Control: The system features automatic grid voltage tracking and compensation, which helps maintain stable performance even when the power supply fluctuates.

The 160B machine is primarily used for manufacturing various types of welded wire mesh. Its applications include:

• Construction & Insulation: Producing hot-dip galvanized steel wire mesh for exterior wall insulation systems, anti-crack mortar reinforcement, and tile backing.
• Agriculture & Mining: Manufacturing smooth and uniform mesh for breeding cages, mining screens, and structural reinforcement.
• Industrial Filtration & Protection: Creating heavy-duty wire mesh for underground anti-leakage and anti-cracking applications, as well as hardware crafts.

The machine operates on the principle of electrical resistance welding (Joule's Law). When the longitudinal and transverse wires are pressed together by the electrodes, the high contact resistance at the intersection generates intense heat, instantly melting and fusing the wires. The control system manages a precise four-step cycle: Pressing (cylinder pushes the electrode down), Welding (current flows for a set duration), Maintaining (pressure is kept to forge the joint), and Resting (electrode retracts).

The production line is highly automated and typically consists of three main stages:

1. Preparation: Wire straightening and cutting to the required lengths.
2. Weaving/Welding: The 160B machine automatically feeds the longitudinal and transverse wires, aligns them, and executes the resistance welding process at high speeds.
3. Post-processing: The finished mesh is automatically rolled up or sheared into flat panels, depending on the configuration.

• Parameter Setup: Operators use the microcomputer controller (e.g., KD3-160B) to set the pressing time, welding energy, and maintaining time based on the wire diameter and material.
• Pneumatic Adjustment: Adjust the flow control valves to regulate the speed of the cylinder's downward stroke, ensuring proper electrode pressure.
• Testing: Run a test cycle using scrap wire to verify the weld strength. If the weld is weak, increase the welding energy; if the wire burns through, decrease the energy.
• Continuous Production: Once parameters are optimized, switch the controller to automatic continuous mode for uninterrupted mass production.

• Electrical Safety: The machine must be properly grounded (grounding resistance ≤5Ω). Never operate the equipment if it is damp or exposed to corrosive gases to prevent electrical leakage.
• Cooling System: Ensure the water cooling system is fully operational before welding. In sub-zero temperatures, blow out residual water from the cooling pipes with compressed air after use to prevent the transformer from freezing and cracking.
• Electrode Maintenance: Regularly inspect and clean the welding electrodes. Never allow the electrodes to strike each other without a workpiece in between, as this will damage the electrodes and the transformer.
• Mechanical Lubrication: Maintain the pneumatic system by frequently draining water from the air filter and lubricating moving parts. Ensure the air pressure matches the required electrode force for the specific wire gauge.
• Power Off Maintenance: Always disconnect the power before performing any internal cleaning, maintenance, or electrode adjustments