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Suspended Permanent Magnet Iron Remover | Energy-Efficient Industrial Magnetic Separator, No Power Required, Efficient Removal of Ferrous Impurities
Core Advantages
No Power Required, Energy-Saving & Cost-Effective
Working entirely on the magnetic field of high-performance permanent magnets, it requires no external power supply, eliminating operating costs and the risk of failure during power outages. It provides consistent performance with zero energy consumption.
Ultra-Strong Magnetic Field for High Removal Efficiency
Built with rare-earth NdFeB magnets, it delivers a magnetic field strength of 6,000–16,000 Gauss, effectively capturing even fine ferrous particles. It is ideal for industries like lithium battery materials, mining, food processing, and chemicals, ensuring high material purity.
Stable Performance with a Long Service Life
The magnets have extremely low demagnetization rates: ≤5% in 3 years and ≤3% over 10 years. The magnetic field remains constant with no difference between cold and hot states. Its robust, hermetically sealed design withstands harsh environments, including dust, moisture, and high temperatures up to 350°C.
Low Maintenance & High Adaptability
Featuring a simple, wear-resistant structure, it minimizes maintenance costs and downtime. It supports both local manual and centralized control, can be interlocked with conveyor belts, and is adaptable to various installation points, with custom designs available for special conditions.
Applications
Widely used for removing ferrous contaminants from dry powder, flake, and granular materials. Key industries include:
Lithium Battery Materials: Lithium carbonate, lithium hydroxide, lithium iron phosphate, and ternary precursors.
Mining & Metallurgy: Coal and ore processing lines.
Chemical & Ceramics: Purification of chemical raw materials and ceramic powders.
Food & Plastics: De-ironing of food ingredients and plastic pellets.
Technical Parameters
Item
Specification
Magnetic Strength
6,000–16,000 Gauss (customizable)
Temperature Resistance
60°C to 350°C (customizable)
Demagnetization Rate
≤5% in 3 years; ≤3% in 10 years
Housing Material
Stainless Steel / Carbon Steel (optional)
Surface Coating
ETFE / PTFE / Nano-Ceramic Coating (optional)
Installation
Suspended over conveyor belts; supports multi-stage configurations
Selection Guide
By Removal Efficiency & Working Conditions
High-Purity Applications: Choose high-strength models for ports, power plants, and lithium battery production.
Harsh Environments: Select fully sealed, high-temperature-resistant units for dusty, humid, or high-temperature conditions.
By Installation Position
Head of Conveyor: Best for maximum efficiency as materials are in a loose state.
Mid-Conveyor: Use with non-magnetic idlers to improve performance.
Multi-Stage Removal Setup
For cascading systems, the downstream unit must have a stronger magnetic field than the upstream one to ensure effective filtration.
FAQ
Q1: Does this iron remover need to be powered? Will it fail during a power outage?
A1: No external power is needed. It operates solely on permanent magnetism, so its performance is unaffected by power outages, making it safe and reliable.
Q2: How small a ferrous particle can it capture?
A2: With a field strength of up to 16,000 Gauss, it effectively removes even fine magnetic impurities, meeting the strict purity standards of industries like lithium batteries and food processing.
Q3: Can it work in high-temperature or humid environments?
A3: Yes. Constructed with high-temperature-resistant magnets and a sealed housing, it operates reliably from 60°C to 350°C. Optional anti-corrosion coatings protect against moisture and dust, ensuring a long service life of over 10 years.
Q4: Is installation complicated? Can it integrate with existing production lines?
A4: Designed for simple suspension installation, it fits at the head or middle of conveyor belts. It supports flexible control options (local or centralized) and can be customized to match specific on-site conditions.
Q5: How should I configure multiple units for a multi-stage system?
A5: We recommend a coarse removal + fine removal setup, where each subsequent stage has a stronger magnetic field. This gradient filtration ensures all ferrous contaminants are effectively removed.
Closing
The Suspended Permanent Magnet Iron Remover offers a highly efficient, reliable, and cost-effective solution for industrial de-ironing. With its core advantages of zero energy consumption, high magnetic strength, and long lifespan, it meets the demands of various industries. Customized designs are available; please contact us for a tailored solution.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Distributor/Wholesaler,Importer
Year Established:
2018
Total Annual:
500-800
Employee Number:
10~50
Ecer Certification：
Verified Supplier
●Company DevelopmentFounded in 2018, the company is specialized in the design and production of various magnetic separators, like
permanent drawer type grate magnets, rotary grate magnets, dry powder electri... ●Company DevelopmentFounded in 2018, the company is specialized in the design and production of various magnetic separators, like
permanent drawer type grate magnets, rotary grate magnets, dry powder electri...
