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{"title":"Industrial Grade Slurry Iron Impurity Iron Nails \/ Iron Wires Remover","imgUrl":"https:\/\/img.chinax.com\/nimg\/36\/e7\/ddcdc14695f9334e863b6c7c7b43-200x200-1\/industrial_grade_slurry_iron_impurity_iron_nails_2f_iron_wires_remover.jpg","attrs":{"Brand Name":"JC","Model Number":"JC-004","Place of Origin":"CHINA","Minimum Order Quantity":"1"}}
{"title":"Multi Functional Slurry Magnetic Separator For Glaze And Ceramic Industry","imgUrl":"https:\/\/img.chinax.com\/nimg\/5c\/76\/c6e26483348055564f9a9baa94cf-200x200-1\/multi_functional_slurry_magnetic_separator_for_glaze_and_ceramic_industry.jpg","attrs":{"Brand Name":"JC","Model Number":"JC-004","Place of Origin":"CHINA","Minimum Order Quantity":"1"}}
High-efficiency electromagnetic slurry iron remover for ceramic tile raw materials can remove 99% of iron oxide, eliminate black spots during firing, and improve the pass rate
The working principle of the slurry magnetic separator used for purifying ceramic tile blanks:
The slurry magnetic separator is a device that utilizes magnetic force to separate magnetic substances from non - magnetic substances in the slurry. For purifying ceramic billets, the main type is the electromagnetic magnetic separator.
Inside the electromagnetic separator, there are electromagnetic coils. When these coils are connected to the power supply, a strong magnetic field is generated. When the ceramic body slurry containing magnetic impurities passes through the magnetic field area of the magnetic separator, according to the principles of magnetism, the magnetic impurities will be affected by the magnetic field force. Under the action of this magnetic force, the magnetic impurities are adsorbed on the magnetic poles or magnetic media of the magnetic separator, while the non - magnetic substances in the ceramic body, which are not affected by the magnetic field, continue to flow with the slurry, thus achieving the separation of magnetic impurities from the ceramic body. In practical applications, the magnetic field intensity can be flexibly adjusted according to the content and nature of magnetic impurities in the ceramic body and the requirements for the iron removal effect, so as to achieve the desired iron removal result.
Why is a slurry magnetic separator used for the purification of ceramic tile blanks:
The slurry magnetic separator can efficiently remove iron impurities from ceramic body materials through gradient magnetic field adsorption, addressing the pain points of low efficiency and high pollution in traditional methods. It is core equipment for improving quality and reducing costs in the ceramic industry. Due to the high compatibility of its working principle with the ceramic production process, it has become the preferred solution for the purification of green bodies.
Improvement and Benefit
Raised box and high separation area: JC's slurry magnetic separator adopts a raised box design. Compared with ordinary equipment, the internal magnetic medium layer is significantly increased, just like expanding the equipment. Under the same filtration conditions, the ability to adsorb magnetic substances is significantly enhanced, and the working efficiency is 20% - 25% higher than that of equipment of the same specification in the market.
A medium-sized ceramic manufacturing enterprise in China originally took 8 hours to process 10 tons of billets per day. However, after switching to JC slurry for iron removal, the same processing capacity can now be processed in about 6 hours, with a significant increase in production capacity. Meanwhile, the higher sorting area significantly enhances the probability of capturing magnetic substances, increasing by 5% to 10% compared to conventional equipment. This makes magnetic impurities nowhere to hide and adds an extra layer of security to the purity of the billet.
Special filter screen and multi-layer purification structure design: JC slurry iron removal adopts a special filter screen and multi-layer purification structure, which is like installing a "dedicated purifier" on the equipment's oil circuit. It can precisely intercept metal debris, dust and other trace impurities in the oil, ensuring the unobstructed flow of the oil circuit. The problems such as equipment lag and unstable operation caused by impurities blocking the oil passage in the past can all be easily solved, which has increased the trouble-free operation time of the equipment.
In practical applications, a certain ceramic factory in China used to need to change the lubricating oil every three months and often had to shut down the equipment for maintenance due to poor oil flow. After using our slurry separator designed with an oil filter, the service life of the lubricating oil has been more than doubled, and the replacement cycle has been extended to about 7 months. The annual cost of purchasing lubricating oil has been saved by over 30,000 yuan. The number of equipment shutdowns due to oil circuit problems has been reduced by 80%, production efficiency has been significantly improved, and equipment maintenance costs have also been significantly reduced. Choosing our equipment means choosing peace of mind, high efficiency and high cost performance!
Commodity attributes
Feature Category
Technical Innovation
Key Performance Highlights
Magnetic Field System
Energy - Concentrating Ring Magnetic Circuit Design
- Uniform and stable magnetic field distribution, enhancing adsorption efficiency
- Adjustable magnetic field strength via PLC intelligent control system
- Real - time voltage monitoring and automatic adjustment
- Unaffected by temperature changes, ensuring consistent performance
Constant Current Control Technology
Overcomes magnetic field fluctuations caused by temperature in traditional constant voltage control methods
Medium System
Ultra - High - Density Medium Mesh
Capable of precisely capturing minute iron filings, rust, and other impurities, even those as tiny as a strand of hair
Box and Sorting Area
Taller Box Design with Increased Magnetic Medium Layers
- 20% - 25% higher working efficiency than similar equipment
- 5% - 10% increased probability of capturing magnetic substances
Oil Circuit Purification System
Special Filter Screen and Multi - Layer Purification Structure
- Extends lubricating oil lifespan from 3 months to 7 months
- Annual cost savings exceeding $4,000 (approximate conversion)
- 80% reduction in equipment downtime
Maintenance System
Lifting Arm Design for Medium Disassembly
- Single - person operation
- 70% reduction in maintenance labor costs
- 30% increase in maintenance efficiency
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Distributor/Wholesaler,Importer
Year Established:
2018
Total Annual:
500-800
Employee Number:
10~50
Ecer Certification:
Verified Supplier
●Company DevelopmentFounded in 2018, the company is specialized in the design and production of various magnetic separators, like
permanent drawer type grate magnets, rotary grate magnets, dry powder electri... ●Company DevelopmentFounded in 2018, the company is specialized in the design and production of various magnetic separators, like
permanent drawer type grate magnets, rotary grate magnets, dry powder electri...