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Wenzhou Trustar Machinery Technology Co.,Ltd

  • China,Wenzhou ,Zhejiang
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China Servo-Driven HSL-120 Prefilled Syringe Filling Line 12000 Pcs/Hour Delivering ±1
China Servo-Driven HSL-120 Prefilled Syringe Filling Line 12000 Pcs/Hour Delivering ±1

  1. China Servo-Driven HSL-120 Prefilled Syringe Filling Line 12000 Pcs/Hour Delivering ±1
  2. China Servo-Driven HSL-120 Prefilled Syringe Filling Line 12000 Pcs/Hour Delivering ±1
  3. China Servo-Driven HSL-120 Prefilled Syringe Filling Line 12000 Pcs/Hour Delivering ±1

Servo-Driven HSL-120 Prefilled Syringe Filling Line 12000 Pcs/Hour Delivering ±1

  1. MOQ: 1 Set
  2. Price: USD 28,000-42,000 / Set
  3. Get Latest Price
Production Capacity 12000 pcs/hour
Supply Ability 15 Sets per Month
Warranty 12 months
Air Consumption 350 L/min at 0.6 MPa
Material 316L stainless steel product contact parts
Payment Terms T/T,L/C at sight
Applicable Viscosity 1-60000 cps
Driven Type Servo electric
Drive System Four AC servo axes, closed loop
Power 6kW
Voltage 380V, 3 phase, 50/60Hz
Machine Weight 1350kg
Delivery Time 35-45 working days after deposit
Filling Needles 12 needles, servo positioned
Applicable Syringe Volume 0.5-50ml, glass and plastic
Machine Dimensions L3600 x W1500 x H1900mm
Packaging Details Seaworthy plywood case with vacuum moisture barrier, rust preventive coating and shock indicators
Filling Accuracy ±1% volumetric
Brand Name TRUSTAR
Place of Origin Zhejiang, China
Certification CE, ISO 9001:2015
Model Number HSL-120

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  1. Product Details
  2. Company Details

Product Specification

Production Capacity 12000 pcs/hour Supply Ability 15 Sets per Month
Warranty 12 months Air Consumption 350 L/min at 0.6 MPa
Material 316L stainless steel product contact parts Payment Terms T/T,L/C at sight
Applicable Viscosity 1-60000 cps Driven Type Servo electric
Drive System Four AC servo axes, closed loop Power 6kW
Voltage 380V, 3 phase, 50/60Hz Machine Weight 1350kg
Delivery Time 35-45 working days after deposit Filling Needles 12 needles, servo positioned
Applicable Syringe Volume 0.5-50ml, glass and plastic Machine Dimensions L3600 x W1500 x H1900mm
Packaging Details Seaworthy plywood case with vacuum moisture barrier, rust preventive coating and shock indicators Filling Accuracy ±1% volumetric
Brand Name TRUSTAR Place of Origin Zhejiang, China
Certification CE, ISO 9001:2015 Model Number HSL-120
High Light HSL-120 prefilled syringe filling line ,servo-driven syringe filling machine ,12000 pcs/hour syringe filler

The HSL-120 servo-driven prefilled syringe filling line is engineered for pharmaceutical plants that must combine high output with volumetric precision. Every axis of the machine is driven by an independent AC servo motor, so the syringe nest, filling head, stopper placement unit and capping station move in a mechanically decoupled sequence. Because there are no shared camshafts or mechanical linkages, the HSL-120 maintains 12,000 pieces per hour while holding a filling accuracy of ±1 percent across a 0.5 ml to 50 ml working range. Changeover between syringe formats is performed through the touchscreen recipe library rather than through mechanical adjustment.

The machine handles glass and plastic syringes, including 1 ml long, 1–3 ml standard, 5 ml, 10 ml and 20 ml barrel geometries, and it fills both low-viscosity solutions and thixotropic gels such as hyaluronic acid, sodium hyaluronate dermal fillers, veterinary injectables, saline flushes and dental composites. Product contact parts are manufactured from 316L stainless steel or USP Class VI compliant silicone, and the entire filling zone is designed as a separate cleanroom tunnel that can be fed with laminar flow air from the host facility.

Key Features of the HSL-120 Syringe Filling Line
  • Servo-driven precision: four independent servo axes position the nest, filling needles, stopper inserter and cap press with a repeatability of 0.02 mm, eliminating the drift that mechanical cam systems develop after long production runs.
  • Volumetric accuracy of ±1 percent: a closed-loop piston pump with in-line mass flow verification checks every fill and automatically rejects out-of-tolerance syringes into a dedicated reject chute, so no short or overfilled unit reaches the downstream line.
  • 12,000 pieces per hour output: the parallel filling head carries up to twelve needles and fills an entire nest in a single stroke, delivering three to four times the throughput of a single-needle machine on the same floor space.
  • Recipe-based format changeover: syringe size, fill volume, stopper depth and capping force are stored as digital recipes, so switching from a 1 ml long format to a 10 ml format takes under 20 minutes without tools.
  • Low product loss: the positive displacement pump and closed transfer path leave less than 30 ml of residual product in the system per batch, which matters when a single batch of dermal filler is worth several thousand dollars.
  • Audit-ready control system: a Siemens PLC with a 10 inch colour touchscreen logs every batch, alarm and parameter change with a user ID and timestamp, satisfying 21 CFR Part 11 style data integrity expectations.
Technical Specifications
Parameter Specification
ModelHSL-120
Applicable syringe volume0.5 ml to 50 ml (glass and plastic)
Production capacity12,000 pieces per hour (twelve-needle head)
Filling accuracy±1 percent volumetric, pump based
Filling needles12 needles, servo positioned
Drive systemFour AC servo axes, closed loop
Applicable product viscosity1 to 60,000 cps (solutions and gels)
Control systemSiemens PLC with 10 inch HMI, recipe management
Air supply0.6 MPa, 350 L per minute, dry and oil free
Power supply380 V, three phase, 50/60 Hz, 6 kW
Machine dimensionsL 3600 × W 1500 × H 1900 mm
Net weight1350 kg
Applications

The HSL-120 is deployed in aseptic filling suites for hyaluronic acid dermal fillers, botulinum toxin diluent, heparin and saline flush syringes, veterinary vaccines, insulin pens and dental composite delivery. Because the filling head can be configured with either a rotary piston pump or a peristaltic path, the same platform serves both viscous gel products and water-thin solutions, allowing a contract manufacturer to run several product families on one validated line. The machine integrates with upstream tray denesters and downstream labelling, inspection and blister packing modules through a standard handshake interface, and it can be placed inside an isolator or a restricted access barrier system when full barrier separation is required.

Packaging & Quality Assurance

Each unit is assembled, wired and run for eight continuous hours with customer product or placebo before shipment, and the factory acceptance test report includes fill weight statistics, reject rate and a full input and output verification sheet. The machine is packed in a seaworthy plywood case with a vacuum moisture barrier, rust preventive coating on all bare stainless surfaces and shock indicators on the case panels. A twelve month warranty covers all mechanical and electrical components excluding consumables, and remote support through a secure VPN tunnel is available within 24 hours of a service request. Spare parts kits for the piston pumps, silicone tubing and stopper tooling are kept in stock for five years after delivery.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter

  • Year Established:

    2006

  • Total Annual:

    3000,000-5000,000

  • Employee Number:

    70~100

  • Ecer Certification:

    Verified Supplier

The establishment of TRUSTAR dates back to 2006.During the last 18 years we have acquired expertise and facilities to cater the requirements of our Pharmaceuticals,Food,Cosmetics,Health Care Industries regardsing packaging machinery. We have exported our  machines to Korea, India, Banglad... The establishment of TRUSTAR dates back to 2006.During the last 18 years we have acquired expertise and facilities to cater the requirements of our Pharmaceuticals,Food,Cosmetics,Health Care Industries regardsing packaging machinery. We have exported our  machines to Korea, India, Banglad...

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Get in touch with us

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  • Wenzhou Trustar Machinery Technology Co.,Ltd
  • Room 3001, Unit 5, Xinhu Mansion, Yuhai Street, Ruian, Wenzhou, Zhejiang, China
  • https://www.mask-makingmachine.com/

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