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The 304 Stainless Steel CNC Milled Threaded Spray/Liquid Dispensing Needle is a precision-engineered fluid delivery component manufactured from solid 304 stainless steel using advanced CNC machining techniques. Unlike capillary tubing-based needles, this needle is milled from bar stock, allowing for greater design freedom and structural integrity. It features precision-machined external or internal threads for secure mounting and a meticulously crafted internal channel and tip orifice designed to create a specific spray pattern or liquid stream. This robust construction makes it ideal for high-pressure, high-precision, or demanding industrial and medical dispensing applications.
Product Processing
Material Preparation: Selection of certified 304 stainless steel round bar stock.
CNC Turning (Primary): Machining the outer profile, shoulders, and preliminary shaping on a CNC lathe.
Thread Milling/Turning: Precision cutting of external (e.g., M6x1, 1/4-28 UNF) or internal threads for connection.
Internal Channel Drilling & Shaping: Deep, precise drilling to create the fluid passage. This may involve gun drilling for very small, deep holes.
Orifice/Nozzle Tip CNC Milling: The most critical step. Using micro-tools on a high-precision CNC mill to shape the final discharge orifice (e.g., conical, cylindrical, fan-shaped) and any internal features that define the spray pattern.
Deburring & Polishing: Meticulous removal of all internal and external burrs. Polishing of the internal fluid path and orifice to minimize turbulence and pressure drop.
Surface Finishing:Passivation (ASTM A967) is standard. Electropolishing of internal passages is a common enhancement.
Cleaning, Inspection & Testing: Ultrasonic cleaning. 100% dimensional inspection. Sample lot or 100% flow/pressure/spray pattern testing.
Product Applications
Industrial Precision Dispensing:Adhesive/Sealant Dispensing: In electronics assembly (chip bonding, underfill), automotive, and aerospace. Lubricant Dispensing: For miniature bearings or gears. Ink/Paint Dispensing: For marking or micro-coating.
Medical Device Manufacturing:Drug Delivery Systems: Components of high-precision auto-injectors or implantable pump nozzles. Surgical Instrument Irrigation: Nozzles for laparoscopic or arthroscopic tools.
Analytical Instrumentation:Mass Spectrometry: ESI (Electrospray Ionization) or APCI (Atmospheric Pressure Chemical Ionization) source tips. Chromatography: Sample injection needles.
Fuel Injection & Atomization:Laboratory-scale combustion research, precise fuel injectors for small engines or drones.
Additive Manufacturing (3D Printing): Nozzles for high-resolution material jetting or bioprinting.
Technical Parameters
Parameter Category
Specification
Details & Options
Material
Base Material
304 Stainless Steel (ASTM A276). Good machinability, strength, and corrosion resistance.
Construction
Manufacturing Method
CNC Machined from Solid Bar Stock. Allows for complex internal geometries not possible with simple tubing.
Connection & Mounting
Thread Type
External Threads (Common): Metric (e.g., M4x0.7, M6x1), Unified (e.g., 10-32 UNF, 1/4-28 UNF). Internal Threads: For accepting a fitting.
Fluid Pathway
Internal Channel Diameter
Typical Range: 0.2 mm to 2.0 mm. Custom sizes available.
Orifice/Nozzle Tip Design
Orifice Type: Round, slot, fan pattern, multi-orifice. Orifice Diameter:Critical dimension. Range from 50 µm (0.05 mm) to 1.0 mm. Tight tolerances achievable (e.g., ±0.005 mm).
Dimensions
Overall Length
Common: 15 mm to 100 mm. Fully customizable.
Major Diameter (Body)
Typically 3 mm to 10 mm, depending on thread size and internal channel.
Performance
Flow Rate
A function of orifice size, pressure, and fluid viscosity. Can be calculated and validated to customer specification.
Spray Pattern & Angle
Defined by orifice geometry. Conical spray, flat fan, solid stream. Angles customizable (e.g., 15°, 30°, 80° fan).
Operating Pressure Range
High-Pressure Capable: Due to solid construction, can be designed for very high pressures (e.g., 100 to 1000+ bar / 1500 to 15,000+ psi).
Droplet Size (for atomization)
Can be optimized through orifice design for specific Sauter Mean Diameter (SMD) targets.
Tolerances
Orifice Diameter Tolerance
High Precision: ±0.005 mm. Standard Precision: ±0.01 mm.
Concentricity (Orifice to Thread)
Critical for consistent spray alignment. Typically within 0.02 mm TIR.
Surface Finish
Internal Fluid Path & Orifice
Electropolished to Ra ≤ 0.2 µm recommended for smooth flow and to prevent clogging.
External Surfaces
As-machined (Ra 1.6 µm), passivated, or electropolished.
Compatibility
Fluid Compatibility
Compatible with a wide range of chemicals, adhesives, fuels, and biological fluids, thanks to 304 SS and smooth finish.
Quality Assurance
Inspection
Microscopic inspection of orifice. CMM for critical dimensions. Flow/Pressure/Spray pattern testing on dedicated rigs.
Customization
Full Custom Design
Orifice shape, spray angle, thread specification, length, and internal channel profile can all be tailored.
Multi-Channel Designs
Possible to machine needles with separate, parallel fluid channels for two-component mixes.
Lead Time
Prototypes
3 - 6 weeks.
Production
6 - 10 weeks (depending on complexity).
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Seller
Year Established:
2018
Total Annual:
1 million-2 million
Employee Number:
20~50
Ecer Certification:
Verified Supplier
Dongguan Yue Lin Sen Metal Technology Co., Ltd. has passed the GB/T 19001-2016/ISO 9001:2015 quality management system certification and the GB/T 42061-2022/ISO 13485:2016 medical device quality management system certification. It specializes in the research and production of non-standard metal medi... Dongguan Yue Lin Sen Metal Technology Co., Ltd. has passed the GB/T 19001-2016/ISO 9001:2015 quality management system certification and the GB/T 42061-2022/ISO 13485:2016 medical device quality management system certification. It specializes in the research and production of non-standard metal medi...