Turnkey Infectious Waste Treatment Line MDU-10PRO 176KW Automatic Charging

The MDU-10PRO answers a practical question that every waste contractor faces: how to treat infectious material safely at the point of generation. The unit integrates shredding, microwave sterilization and discharge, uses only electrical energy, and produces no acid gas or dioxins. Its control system manages the complete sequence, interlocks the loading door with the sterilization cycle, and logs temperature and holding time so that each batch can be traced.

• Automatic lifting and charging: Sealed waste containers are lifted and emptied into the pre-storage hopper by the built-in charging system, keeping the operator away from the loading point throughout the cycle.
• Single-operator PLC control: The process sequence, door interlocks and alarm handling are managed by a PLC, so one trained operator can run the line from the HMI panel with batch parameters recorded.
• Continuous rather than batch operation: Waste is processed in a single pass, so throughput is not limited by chamber cooling time and the machine can be shut down once the day's waste has been treated.
• Verified sterilization performance: Microwave treatment at 2450 MHz and a holding temperature of at least 95 degrees Celsius for more than 45 minutes delivers a microbial inactivation of no less than 6 log10, tested with Bacillus subtilis var. niger spore ATCC 9372 as the biological indicator.
• Low environmental impact: Treatment is electric and closed; no acid gas, dioxins or contaminated steam are released, and the residue is sterile and suitable for municipal landfill or recycling routes.
• Integral shredding before sterilization: A double-shaft shredder reduces bags, sharps containers and wrapped waste before the microwave stage, and an automatic reverse function clears blockages without opening the chamber.

Waste arrives in the sealed containers used on the ward. The lifting and charging system empties them into the hopper, and the feed arm passes the material to the shredder. Because shredding happens first, the microwave energy reaches the whole mass rather than only the outer layer, which is the main reason the process achieves a log reduction of six or better. After the holding section, the sterile residue is conveyed to a standard container and can be compacted if required. Daily operation needs one person for loading and container exchange.

Typical users are waste management companies adding treatment capacity, hospitals replacing ageing autoclaves, and new clinic complexes that must demonstrate on-site treatment before opening. The machine treats blood and blood products, sharps, dialysis waste, isolation waste, human and animal tissue, laboratory specimens, cultures and slides, surgery waste, and contaminated packaging or protective clothing. Non-hazardous pharmaceutical waste and trace chemotherapy waste can also be processed, subject to local rules on the chemotherapy fraction.

Shipping configuration is based on the route and the receiving site. For standard sea freight the machine travels on a reinforced skid with all openings sealed, painted parts wrapped, and instruments removed and boxed. Each shipment carries a packing list, an installation drawing, an electrical schematic, an operation and maintenance manual, and a list of recommended consumables. The warranty covers the frame, the shredder assembly and the control system, and technical support is available by remote connection for the life of the equipment.