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High Hardness & Wear Resistance Melamine Tableware Mold
High hardness & wear resistance, long service life, suitable for mass production of melamine tableware.
Product Core Advantages & Main Structure
Core Advantages
High hardness & wear resistance, long service life, suitable for mass production of melamine tableware.
Adopts high-grade mold steel with professional heat treatment process, effectively improving overall hardness and anti-wear performance. The mold maintains stable precision under long-term high-temperature and high-pressure cyclic pressing, greatly reducing replacement frequency and lowering the comprehensive production cost for customers. Ideal for factory continuous mass production of various melamine tableware and crafts.
In addition, the mold features high-precision CNC integral processing and mirror polishing technology. The cavity surface is smooth and delicate, ensuring demolding without scratching, no burrs on finished products, and excellent porcelain-like gloss. Optimized internal heating channel design realizes uniform heat conduction, effectively avoiding defective products caused by uneven temperature and greatly improving product yield and production stability. Meanwhile, it supports personalized engraving of logos, patterns and cartoon textures to meet customized product differentiation needs.
Main Structure
Mold Cavity & Core: Made of high-quality mold steel, processed by fine grinding and heat treatment, with strong compression resistance and deformation resistance.
Precision Positioning Structure: Equipped with high-precision guide pins and guide sleeves to ensure accurate mold closing, avoid offset pressing, and guarantee consistent product size.
Stable Ejection System: Reasonable demolding structure design ensures smooth and fast product ejection, protects product surface integrity and improves production efficiency.
Uniform Heating Channel: Scientifically arranged heating holes ensure uniform temperature distribution in the cavity, realizing full curing of melamine powder and stable molding effect.
OEM Customization: Support custom engraving of customer brand logos, texts, patterns and exclusive textures on the mold cavity. Custom mold appearance color and outer packaging marking are available.
ODM Customization: Provide one-stop mold development according to customer drawings, samples or design concepts. Customize mold size, cavity quantity and internal structure according to customer press tonnage and output requirements. Our professional engineering team optimizes the mold structure to improve production efficiency and product qualification rate.
Customized Service Support: Provide pre-production design drawings for confirmation, support special-shaped melamine product mold development, and recommend the most suitable mold steel material according to customer production volume and budget.
Application Range
This high-precision melamine mold is widely matched with melamine hydraulic pressing equipment, suitable for mass production of all thermosetting melamine molded products:
Daily melamine tableware: bowls, plates, dishes, trays, cups and spoons
Commercial catering tableware for hotels, restaurants and canteens
Cartoon children melamine tableware with personalized patterns
Various customized melamine special-shaped products
Production, Quality Inspection & Packaging
Production Process
Strictly follow standardized production procedures: raw material inspection -> rough CNC machining -> heat treatment deformation prevention -> fine finishing -> cavity polishing and engraving -> mold assembly calibration -> trial pressing test -> finished product inspection.
Quality Inspection
First, inspect the chemical composition and hardness of raw mold steel to ensure material compliance. Conduct full dimensional tolerance inspection after processing to ensure accurate matching with the press machine. Complete mold closing calibration and real machine trial pressing test before delivery to verify molding effect, surface finish and demolding performance. Provide test samples and test videos for customer confirmation.
Packaging Standard
Spray anti-rust oil on the mold surface comprehensively, wrap with waterproof and moisture-proof film, equip with shockproof foam padding inside, and pack in export fumigated wooden cases. Reinforce with steel strips to prevent extrusion and collision during long-distance sea and land transportation, ensuring intact mold arrival.
Frequently Asked Questions
Q1: What are the advantages of your melamine molds for mass production?
A1: Our molds feature high hardness, excellent wear resistance and ultra-long service life. They can run stably under long-term high-frequency pressing, effectively reducing mold replacement costs and production downtime, which is very suitable for large-scale factory mass production.
Q2: Can you customize logos and exclusive patterns on the mold?
A2: Yes. We support custom engraving of brand logos, texts, cartoon patterns and various textures on the mold cavity. Customized patterns can be directly formed on the melamine products after hot pressing to realize personalized product differentiation.
Q3: How to choose the right mold material for my production?
A3: For small-batch production, 45# steel and P20 are cost-effective choices. For long-term large-batch mass production with high requirements for wear resistance and service life, 718H and H13 high-grade mold steel are recommended for more stable performance.
Q4: Is your mold compatible with my existing melamine press machine?
A4: Fully customizable. We can design the mold platen size, opening stroke and installation structure according to your press tonnage and equipment parameters to ensure perfect compatibility.
Q5: What is your after-sales service for molds?
A5: We provide professional mold installation guidance and production debugging instructions. Wear-resistant accessories support replacement. We offer long-term online technical support to solve mold use and maintenance problems during production.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Trading Company
Year Established:
2006
Total Annual:
>2 billion
Employee Number:
>1000
Ecer Certification:
Verified Supplier
Dongxin Melamine (Xiamen) Chemical Co., Ltd. is located in Xiamen, Fujian. Since its establishment, it has been committed for high-quality chemical products to the world, and providing one-stop solutions for the melamine industry.
Headquartered in Ganzhou, Jiangxi Province, with branch factories i...
Dongxin Melamine (Xiamen) Chemical Co., Ltd. is located in Xiamen, Fujian. Since its establishment, it has been committed for high-quality chemical products to the world, and providing one-stop solutions for the melamine industry.
Headquartered in Ganzhou, Jiangxi Province, with branch factories i...