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Melamine Tableware Compression Mold for Melamine Dinner Set Production
Core Advantages & Main Structure
Core Advantages
High hardness & wear resistance, long service life, suitable for mass production of melamine tableware.
This melamine tableware compression mold is specially developed for mass production of melamine dinner sets. Adopting high-grade mold steel and professional heat treatment technology, the mold features ultra-high hardness and excellent wear resistance. It can withstand long-term high-temperature and high-pressure cyclic pressing, maintaining stable molding precision, effectively reducing mold replacement frequency and lowering overall production costs. It is the ideal customized mold solution for factory batch production of complete melamine dinner sets.
Equipped with high-precision CNC integral processing and mirror polishing technology, the inner cavity of the mold is smooth and flat. The finished melamine products have no burrs, uniform size and porcelain-like high gloss, greatly improving product grade and yield. The optimized uniform heating channel design ensures balanced temperature conduction in all cavities, avoiding defective products caused by uneven heating. Meanwhile, it supports custom logo, embossed patterns and personalized textures to meet differentiated dinner set customization needs.
Main Structure
Mold Cavity & Core: Made of high-quality customized mold steel, processed by fine grinding and strict heat treatment, with strong compression resistance and deformation resistance, adapting to long-term continuous dinner set production.
Positioning Pin & Demolding Structure: Ensure accurate closing and smooth product ejection. High-precision positioning components avoid mold deviation, ensuring consistent specifications of each set of tableware. The optimized ejection structure realizes seamless demolding without scratching or deforming finished products.
Uniform Heating Channel: Scientifically distributed heating holes ensure uniform temperature in the mold cavity, fully cure melamine molding powder, and ensure stable and consistent molding effect of bowls, plates, spoons and other dinner set products.
Product Specifications
Item
Specification
Full Product Name
Melamine Tableware Compression Mold for Melamine Dinner Set Production
Applicable Machine
250T-1600T Melamine Hydraulic Press Machine
Optional Mold Material
45# Steel, P20, 718H, H13
Surface Treatment
Mirror Polishing, Matte Finish, Texture, Custom Logo Engraving
OEM Customization: Support custom engraving of customer brand logos, exclusive texts and pattern textures on the mold cavity. Custom mold appearance color and export packaging marking are available to meet brand customization needs.
ODM Customization: Provide one-stop customized development for full sets of melamine tableware molds. According to customer product drawings, physical samples and production tonnage, customize mold size, cavity quantity and internal structure. Optimize mold structure for different dinner set combinations to improve production efficiency and product consistency.
Professional Custom Support: Recommend the most suitable mold steel grade according to customer production volume and budget, provide pre-production design drawings for confirmation, and support customized development of special-shaped melamine dinnerware molds.
Application Range
This professional melamine tableware compression mold is specially designed for standardized mass production of melamine dinner sets, widely applicable to various scenarios:
Commercial catering tableware sets for hotels, restaurants and canteens
Cartoon pattern children melamine tableware sets
Custom gift-grade melamine dinner sets with exclusive logos
All kinds of thermosetting compression molded melamine tableware products
Production, Quality Inspection & Packaging
Production Process
Strict standardized production flow: raw material inspection -> CNC rough machining -> professional heat treatment deformation prevention -> precision fine finishing -> cavity polishing & pattern engraving -> mold assembly calibration -> real machine trial pressing test -> finished product final inspection.
Quality Inspection
First, inspect the hardness and material composition of mold steel to ensure material compliance. Conduct full dimensional tolerance inspection after precision processing to ensure accurate matching with hydraulic press equipment. Complete mold closing calibration and real machine trial pressing test before delivery to verify molding effect, surface smoothness and demolding performance. Provide trial product samples and test videos for customer confirmation.
Packaging Standard
Spray anti-rust oil on the entire mold surface, wrap with waterproof and moisture-proof protective film, equip with shockproof foam padding inside, and pack in export fumigated wooden cases. Reinforce with steel strips to prevent extrusion and collision during long-distance sea and land transportation, ensuring intact delivery of molds.
Frequently Asked Questions
Q1: What makes your mold suitable for melamine dinner set mass production?
A1: Our mold adopts high-hardness wear-resistant steel and professional heat treatment process, with long service life and stable precision. It can run continuously for high-frequency pressing, ensure uniform size and smooth surface of each tableware piece, greatly improve the yield of finished dinner sets and reduce production costs.
Q2: Can you customize exclusive logos and patterns for dinner sets?
A2: Yes. We can engrave custom brand logos, texts, cartoon patterns and various textures on the mold cavity. The patterns can be directly formed on the surface of melamine tableware during hot pressing to create exclusive customized dinner sets.
Q3: How to choose the right mold material for my dinner set production?
A3: 45# steel and P20 are cost-effective for small-batch and customized dinner set production. 718H and H13 high-grade steel are recommended for large-scale, long-term mass production, with higher wear resistance and longer service life.
Q4: Is this mold compatible with my existing melamine hydraulic press?
A4: Fully adaptable. We can customize the mold platen size, opening stroke and installation structure according to your press tonnage and equipment parameters to achieve perfect matching and stable operation.
Q5: What after-sales and technical support do you provide?
A5: We provide professional mold installation guidance, production debugging and long-term online technical support. Wear-resistant accessories replacement service is available to ensure stable and continuous production of your melamine dinner sets.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Trading Company
Year Established:
2006
Total Annual:
>2 billion
Employee Number:
>1000
Ecer Certification：
Verified Supplier
Dongxin Melamine (Xiamen) Chemical Co., Ltd. is located in Xiamen, Fujian. Since its establishment, it has been committed for high-quality chemical products to the world, and providing one-stop solutions for the melamine industry.
Headquartered in Ganzhou, Jiangxi Province, with branch factories i...
Dongxin Melamine (Xiamen) Chemical Co., Ltd. is located in Xiamen, Fujian. Since its establishment, it has been committed for high-quality chemical products to the world, and providing one-stop solutions for the melamine industry.
Headquartered in Ganzhou, Jiangxi Province, with branch factories i...
