1600T Heavy Duty Hydraulic Melamine Press Machine With PLC Control For Tableware Production
The 1600 Ton Heavy-Duty Hydraulic Melamine Press Machine is a high-pressure compression molding solution developed for manufacturers requiring significantly higher molding force, larger mold compatibility and stable industrial production.
Product Core Advantages & Main Structure
Product Overview
With a nominal pressing force of 1600 tons, the machine is designed for demanding thermosetting compression molding applications where conventional lower-tonnage presses may not provide sufficient pressure or mold capacity.
The equipment combines:
- 1600 Ton Hydraulic Pressure
- PLC Intelligent Control
- Heavy-Duty Machine Structure
- Controlled Heating
- Adjustable Molding Parameters
It is suitable for processing Melamine Moulding Compound (MMC) and can be configured according to different product dimensions, mold structures and production requirements.
Typical applications include:
- Large Melamine Plates
- Deep Bowls
- Large Serving Trays
- Hotel Tableware
- Oversized Serveware
- Multi-Cavity Molds
- Customized Molded Products
Powerful 1600 Ton Hydraulic Pressing Force
The machine provides a nominal pressing capacity of 1600 TON. The high-pressure hydraulic system delivers strong compression force during the molding cycle.
- High Pressing Capacity
- Stable Pressure Output
- Heavy Mold Compatibility
- Controlled Compression
Designed for Large & Heavy-Duty Molding
The high-tonnage structure makes the machine suitable for products and molds requiring greater compression capability.
- Large Product Dimensions
- Heavy Molds
- Deep Products
- Large Serving Ware
- Multi-Cavity Production
PLC Intelligent Process Control
The integrated PLC system provides centralized control over the compression molding process. Operators can manage key production parameters such as pressing pressure, molding time, heating parameters, exhaust cycle, pressure holding, and production sequence.
Heavy-Duty Hydraulic System
A high-capacity hydraulic system provides the force required for 1600-ton compression molding, designed around pressure generation, pressure holding, controlled movement, pressure release, and repeated production cycles.
Reinforced Machine Structure
High-tonnage compression requires a stronger machine structure than conventional small and medium presses, focusing on structural rigidity, high-pressure resistance, stable mold support, and long-term industrial operation.
Controlled Heating for Thermosetting Molding
The heating system provides controlled temperature conditions during melamine compression molding, accommodating different MMC formulations, product thicknesses, mold structures, and molding cycles.
Flexible Mold Compatibility
The machine can be configured for customized molds including large plate molds, deep bowl molds, serving tray molds, multi-cavity molds, special-shaped molds, and customized industrial molds.
Main Machine Structure
| Component |
Function |
| 1600 Ton Hydraulic Press System |
Generates high compression force |
| Main Hydraulic Cylinder |
Provides controlled pressing movement |
| Heavy-Duty Machine Frame |
Supports high-pressure molding operation |
| Upper & Lower Platen |
Supports mold installation and compression |
| PLC Control System |
Manages molding parameters and machine sequence |
| Touchscreen HMI |
Provides parameter setting and operating interface |
| Heating System |
Provides controlled mold heating |
| Hydraulic Power Unit |
Supplies hydraulic pressure and oil circulation |
| Electrical Control Cabinet |
Controls electrical and automation components |
| Pressure Control System |
Adjusts and monitors molding pressure |
| Safety Protection System |
Supports controlled industrial operation |
Product Parameters
| Parameter |
Specification |
| Product Name |
1600 Ton Hydraulic Melamine Press Machine |
| Machine Type |
Heavy-Duty Hydraulic Compression Molding Machine |
| Model |
1600T |
| Nominal Pressing Force |
1600 Tons |
| Molding Method |
Hydraulic Compression Molding |
| Control System |
PLC Intelligent Control |
| Operation Mode |
Automatic / Semi-Automatic |
| Raw Material |
Melamine Moulding Compound (MMC) |
| Heating System |
Controlled Electric Heating |
| Pressure Setting |
Adjustable |
| Molding Time |
Adjustable |
| Pressure Holding Time |
Adjustable |
| Exhaust Cycle |
Adjustable |
| Temperature Setting |
Adjustable |
| Mold Compatibility |
Customized |
| Platen Size |
Customized According to Mold |
| Machine Stroke |
Customized According to Product & Mold |
| Hydraulic System |
Heavy-Duty High-Pressure Hydraulic System |
| Main Application |
Melamine & Thermosetting Product Molding |
| Product Range |
Large Plates / Bowls / Trays / Serveware / Customized Products |
| Voltage |
Customized According to Destination Market |
| Brand |
DONGXIN |
| Place of Origin |
China |
| MOQ |
1 Set |
| OEM/ODM |
Available |
| Packaging |
Export Standard Protective Packaging |
OEM/ODM Customization
DONGXIN provides customized 1600-ton hydraulic molding solutions according to product dimensions, mold specifications, factory conditions and target production capacity.
Mold Platform Customization
The working platen can be engineered according to the customer's mold. Important information includes mold length, width, height, weight, and cavity quantity.
Machine Stroke Customization
Different products require different opening distances and molding strokes. The stroke can be evaluated according to product depth, mold height, mold opening requirement, and product removal method.
Hydraulic Configuration
The hydraulic system can be configured according to the requirements of the 1600-ton press, including pressing force, pressure holding, cylinder movement, molding cycle, and production frequency.
Heating System Customization
Heating configuration can be matched with platen dimensions, mold dimensions, product structure, and molding material.
PLC Program Customization
The PLC program can be configured around the customer's molding process, including adjustable production parameters for closing sequence, pressing pressure, heating time, exhaust cycle, pressure holding, and mold opening.
Voltage & Electrical Configuration
Electrical specifications can be matched according to destination-country factory requirements including voltage, frequency, and phase.
Customized Mold Development
DONGXIN can match the machine with molds for large dinner plates, serving bowls, large trays, hotel serveware, special-shaped tableware, and customized products.
Application Range
Large Melamine Plate Production
Suitable for manufacturing large dinner plates, presentation plates, serving plates, restaurant plates, and decorative plates.
Large & Deep Bowl Manufacturing
Applicable products include deep serving bowls, salad bowls, large food bowls, and commercial bowls.
Large Serving Tray Production
Suitable for hotel trays, restaurant trays, cafeteria trays, food service trays, and large serving trays.
Hotel & Restaurant Serveware
The machine can be configured for commercial products such as large platters, buffet serveware, presentation dishes, catering tableware, and hotel serving pieces.
Multi-Cavity Mold Production
High-tonnage configurations can be evaluated for suitable multi-cavity molds for small plates, bowls, cups, and tableware components.
Customized Thermosetting Products
In addition to conventional tableware, the machine can be evaluated for suitable thermosetting compression molding projects based on raw material, product dimensions, mold design, required pressure, and heating process.
Production, Quality Control & Packaging
Machine Manufacturing Process
The manufacturing process includes technical requirement analysis, engineering & structural design, heavy-duty component manufacturing, hydraulic system assembly, heating system installation, PLC & electrical integration, hydraulic pressure debugging, automatic cycle testing, and final factory inspection.
Quality Control
Comprehensive quality control includes structural inspection, hydraulic inspection, heating inspection, PLC & electrical inspection, and final running test to ensure operating stability, hydraulic response, control sequence, heating performance, and safety functions.
Packaging & Shipping
The 1600-ton press is packaged with export standard protective packaging including waterproof covering, anti-moisture protection, component fixing, electrical cabinet protection, and accessory packaging. Transportation solutions include sea freight, container transportation, flat rack, and customized heavy equipment logistics.
Production Line Integration
The 1600-ton hydraulic press can be integrated with supporting equipment for melamine tableware manufacturing including automatic weighing, high frequency preheating, hydraulic press molding, automatic edge grinding, quality inspection, and packaging.
Frequently Asked Questions
What is the main advantage of a 1600 Ton Melamine Press Machine?
The primary advantage is its high compression capacity. A 1600-ton machine can be considered for demanding applications involving large products, large molds, heavy molds, deep products, and multi-cavity molding.
What products can the 1600-ton press manufacture?
Depending on the selected mold and machine configuration, it can be used for large melamine plates, bowls, serving trays, platters, hotel tableware, and customized molded products.
Does the machine include PLC control?
Yes. The PLC system can manage key production parameters such as pressing pressure, molding time, heating parameters, exhaust cycle, pressure holding, and automatic sequence.
Can you provide exact platen size, cylinder diameter and machine stroke?
These parameters should be determined according to the actual 1600-ton machine design and the customer's mold requirements. Customers should provide product dimensions, mold dimensions, mold height, mold weight, required stroke, and production requirements for proper configuration.
Can DONGXIN supply a complete production line together with the 1600-ton press?
Yes. A complete equipment solution can include automatic weighing machine, high frequency preheating machine, 1600 ton hydraulic press machine, customized melamine mold, and automatic grinding machine.
