Button Battery Metal Case – Robust Material, Safety-Enhanced, Corrosion

Button Battery Metal Case – Robust Material, Safety-Enhanced, Corrosion Resistant, Customizable Size

Product Description:

Our Metal Shell Covers for Button Batteries are precision-engineered components meticulously designed to provide durable, safe, and reliable protection for a wide variety of button batteries used in modern electronic devices. Crafted from premium metals such as stainless steel, nickel-plated steel, copper alloy, or aluminum alloy, these covers combine excellent corrosion resistance, superior mechanical strength, and long-lasting performance, ensuring that the batteries remain fully protected even in demanding operating environments.

Each cover is manufactured with tight tolerances and precision engineering, guaranteeing a secure and exact fit on button batteries. This precision helps to prevent battery leakage, short circuits, and accidental disconnections, significantly enhancing overall battery safety and device reliability. The smooth, rounded edges and reinforced walls minimize the risk of damage during assembly, handling, or daily operation, providing an extra layer of protection for both the battery and the device it powers.

In addition to their robust construction, these metal shell covers are designed for versatility and adaptability, making them suitable for a wide range of applications, including consumer electronics such as watches, calculators, and toys, industrial equipment, medical devices, and energy storage systems. Optional surface treatments and coatings, including nickel, tin plating, or passivation layers, further improve resistance to oxidation, corrosion, and environmental wear, extending the lifespan of both the cover and the battery.

With their combination of precision fit, mechanical durability, corrosion resistance, and safety features, these metal shell covers provide an ideal solution for engineers and manufacturers seeking reliable, long-lasting, and high-performance battery protection across diverse industries.

Features:

• Durable Construction
  Manufactured from premium metals such as stainless steel, nickel-plated steel, copper alloy, and aluminum alloy, ensuring long-lasting protection against environmental factors.

• Corrosion-Resistant
  Features nickel, tin, or other protective coatings that significantly improve resistance to rust, corrosion, and wear, extending the lifespan of both the battery and the cover.

• Precision Fit
  Designed with tight tolerances to ensure a secure and precise fit for a wide range of button batteries (CR, LR, SR types), preventing leakage and enhancing overall battery safety.

• Enhanced Safety
  Smooth edges and reinforced walls minimize the risk of damage during handling and installation, providing a safer and more reliable user experience.

• Versatile Applications
  Ideal for use in consumer electronics, industrial devices, medical equipment, renewable energy storage, and other devices requiring secure and stable battery protection.

• Customizable Options
  Available in custom sizes, shapes, and finishes to meet specific battery requirements, allowing flexibility for different device applications.

• High Mechanical Strength
  The robust metal shell provides excellent mechanical strength, protecting the battery from physical damage during transportation, assembly, and use in high-stress environments.

• Temperature Stability
  Withstanding a wide range of temperatures, making it suitable for high and low-temperature environments in various industrial and consumer products.

• Eco-Friendly
  Manufactured with environmentally friendly materials compliant with RoHS and other industry standards, ensuring minimal environmental impact.

Technical Parameters:

Applications:

1. Consumer Electronics

   • Watches, calculators, remote controls, toys, and portable devices

   • Ensures stable battery performance and longevity

2. Medical Devices

   • Hearing aids, glucose meters, medical monitors, and diagnostic equipment

   • Provides secure battery protection critical for sensitive medical electronics

3. Industrial Equipment

   • Control panels, sensors, and measurement instruments

   • Protects batteries from mechanical damage and environmental exposure

4. Renewable Energy & Storage

   • Small-scale energy storage systems and backup power devices

   • Enhances safety and reliability in energy applications

5. Automotive & Transportation

   • Key fobs, sensors, and small electronic modules

   • Maintains battery integrity in high-vibration environments

6. Specialty & Custom Devices

   • Robotics, precision instruments, and custom electronic assemblies

   • Customizable shell covers ensure a precise fit for specialized batteries

Customization:

• Material: Stainless Steel, Nickel-Plated Steel, Copper Alloy, Aluminum Alloy; optional corrosion-resistant coatings

• Size & Dimensions: Outer diameter, inner diameter, height, and wall thickness; customizable to battery type

• Shape / Design: Flat top, domed top, or custom shapes; optional embossed or printed markings

• Surface Finish / Coating: Polished, Brushed, Nickel-Plated, Tin-Plated, Passivated, Oxide Layer

• Compatibility: CR, LR, SR, or other button battery models; custom designs available

• Safety Features: Rounded edges, reinforced walls, insulated coatings

• Optional Features: Color-coding, engraving, custom packaging (bulk, blister, tray)

• Compliance & Standards: RoHS, CE, ISO, or customer-specific standards

Support and Services:

• Technical Assistance: Guidance on selecting the right shell cover material, size, and design for your battery application.

• Customization Support: Assistance with custom dimensions, shapes, coatings, and safety features.

• Quality Assurance: All shell covers are tested for fit, durability, and corrosion resistance.

• After-Sales Service: Prompt support for installation, troubleshooting, and replacement inquiries.

• Documentation & Compliance: Access to datasheets, certifications (RoHS, CE, ISO), and technical drawings.

• Fast Delivery & Logistics: Reliable shipping options for standard and customized orders.

Packing and Shipping:

Product Packaging:
The metal stamping dies are carefully packaged in sturdy cardboard boxes with ample cushioning to ensure safe transportation.
Shipping:
Once the order is confirmed, the metal stamping dies will be securely packed and shipped via a reputable carrier with tracking information provided for easy monitoring of the delivery status.

FAQ:

. What materials are used for the shell covers?
They are made from stainless steel, nickel-plated steel, copper alloy, or aluminum alloy, with optional corrosion-resistant coatings.

2. Can the covers be customized?
Yes, we offer custom sizes, shapes, surface finishes, and coatings to fit different battery types and device requirements.

3. Which battery types are compatible?
Compatible with CR, LR, SR, and other button battery models. Custom designs for specific batteries are also available.

4. What safety features do the shell covers have?
Covers feature rounded edges, reinforced walls, and optional insulation to ensure safe handling and reduce damage risk.

5. Are the shell covers corrosion-resistant?
Yes, optional coatings such as nickel, tin, or passivation layers provide enhanced corrosion and oxidation resistance.