High Precision (±0.01mm) Customizable Dimensions Multi-Station Progressive Die

Our Precision Progressive Die Stamping Parts are the gold standard for high-volume, high-precision manufacturing in the electronics and connector industries. Progressive die stamping is a highly efficient metalworking process where a coil of metal strip is fed through a series of stamping stations. Each station performs one or more operations—such as piercing, coining, bending, and blanking—to progressively shape the raw material into a finished component. This automated, multi-step process ensures that even the most complex geometries are produced with absolute consistency and minimal manual intervention.

Specifically designed for electronics and connectors, these parts are often manufactured from high-conductivity alloys like phosphor bronze or beryllium copper, as well as durable stainless steel. Our advanced tooling technology allows us to maintain micron-level tolerances (±0.01mm), which is critical for ensuring secure electrical connections and seamless integration into automated SMD (Surface Mount Device) assembly lines. Whether you are developing micro-connectors for telecommunications or high-current terminals for automotive electronics, our progressive die stamping solutions provide the scalability and cost-efficiency required for today's fast-paced global markets.

• Extreme Dimensional Accuracy: Achieves tolerances as tight as ±0.01mm, ensuring perfect alignment for high-density connector pins.
• High-Speed Efficiency: Optimized for continuous, high-speed production, delivering millions of parts with consistent quality and short lead times.
• Complex Multi-Bend Capabilities: Successfully manages intricate 3D folds and tiny apertures within a single die set, reducing the need for secondary operations.
• Superior Material Utilization: Advanced nesting and strip layout design minimize scrap, significantly lowering the overall cost per part.
• Burr-Free Precision: Professional deburring and polishing ensure smooth edges, which is vital for preventing electrical shorts and ensuring safe handling.

• Consumer Electronics: High-volume production of USB housings, battery contacts, shielding cans, and SIM card slots.
• Telecommunications: Precision pins and spring contacts for 5G infrastructure, routers, and high-speed data connectors.
• Automotive Electronics: Reliable terminals for ECUs (Electronic Control Units), sensor connectors, and EV battery management systems.
• Industrial Automation: Heavy-duty switch contacts, relay components, and control system terminals.
• Medical Technology: Micro-miniature connectors and structural supports for diagnostic imaging and implantable devices.

We offer a comprehensive OEM/ODM Customization workflow to meet the unique demands of your electronic designs:

1. DFM Engineering Support: We analyze your drawings to optimize strip layout and ensure the most cost-effective manufacturing path.
2. In-House Tooling Design: Our engineers design and build multi-station progressive dies in-house to guarantee long-term tool life and part consistency.
3. Prototyping: Rapid sample production via single-stage tooling or laser cutting to verify function before committing to mass-production dies.
4. Advanced Plating: Custom-selective plating (e.g., Gold on contact points, Tin on solder tails) to maximize conductivity and reduce costs.

At METS, we don't just supply parts; we provide high-speed manufacturing solutions. Our technical team is available 24/7 to assist with material selection, conductivity requirements, and automated assembly integration. We understand the critical nature of electronics lead times and guarantee a professional technical response to all inquiries within 12 hours.

• Carrier Tape & Reel: Parts are typically provided on continuous reels for seamless integration into high-speed Pick-and-Place assembly machines.
• Cleanroom Packaging: Components are cleaned using ultrasonic technology and vacuum-sealed in anti-static bags to prevent oxidation of sensitive platings.
• Secure Logistics: High-density cartons and fumigated pallets are used for global shipping via DHL, FedEx, or sea freight, supporting FOB, CIF, and DDP terms.