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Precision SUS304 Deep Drawn Parts | High-Speed Sensor Housing
Product Overview
Our Precision SUS304 Deep Drawn Parts represent the pinnacle of metal-forming technology, specifically engineered for high-performance Sensor Housings and protective sleeves. Unlike standard stamping, the deep drawing process allows for the creation of seamless, cylindrical, or box-shaped components where the depth significantly exceeds the diameter. This results in a structurally superior part with no welded seams, ensuring maximum airtightness and pressure resistance.
Utilizing premium SUS304 Stainless Steel, these components are manufactured through a multi-stage progressive drawing process. This ensures uniform wall thickness and exceptional surface finish, critical for sensitive electronic sensors used in automotive, industrial, and medical applications. Whether you require micro-miniature housings or larger protective enclosures, our high-speed production lines deliver micron-level accuracy and consistency across millions of units.
Key Features
Seamless Integrity: One-piece construction ensures leak-proof performance and high structural strength for sensitive internal electronics.
Uniform Wall Thickness: Advanced tooling control prevents material thinning, even in high-ratio deep draws, maintaining part durability.
Superior Corrosion Resistance: High-grade SUS304 material provides excellent protection against oxidation and chemical exposure.
Ultra-Smooth Finish: Minimized friction marks and high-quality internal surfaces prevent interference with sensor signals or mechanical movement.
High-Speed Scalability: Optimized for mass production, delivering cost-effective solutions for high-volume global supply chains.
Technical Specifications
Feature
Specification
Material Base
SUS304, SUS305, SUS316L Stainless Steel
Drawing Depth
Up to 100mm (Customizable based on diameter)
Wall Thickness
0.2mm - 2.0mm
Tolerance Control
±0.02mm to ±0.05mm
Surface Roughness
Ra < 0.8μm
Secondary Operations
Necking, Flanging, Piercing, Laser Etching
Certification
ISO 9001:2015, RoHS, REACH Compliant
Applications
Our deep-drawn components are essential in industries where precision and protection are non-negotiable:
Automotive Sensors: High-durability housings for oxygen sensors, pressure sensors, and fuel injection system components.
Industrial Automation: Protective sleeves for proximity switches, electromagnetic valves, and flow meters.
Electronics & Telecommunications: Shielding cans for high-frequency modules and protective enclosures for micro-batteries.
Medical Devices: Biocompatible stainless steel housings for surgical instruments and implantable device components.
Home Appliances: Durable deep-drawn shells for temperature sensors in HVAC systems and water heaters.
Customization Services
We offer a comprehensive OEM/ODM Customization workflow to bring your specific designs to life:
Technical Consultation: Our engineers analyze your 2D/3D drawings (STEP, DWG) to optimize the drawing ratio and material flow.
In-House Tooling: We design and build multi-stage progressive dies specifically for complex geometries like necking and flanging.
Prototyping & Sampling: Rapid prototype production to verify dimensions and material performance before mass production.
Custom Surface Finishes: Options include electropolishing, ultrasonic cleaning, and specialized coatings to meet environmental requirements.
Support and Services
METS provides end-to-end technical support to ensure your product's success. Our engineering team is available to assist with material compatibility studies, stress distribution analysis, and integration advice for automated assembly lines. We are committed to transparency and reliability, ensuring that every technical inquiry receives a comprehensive response within 12 hours.
Packing and Shipping
Precision Protection: Parts are cleaned via ultrasonic tanks and packed in specialized plastic trays or vacuum-sealed bags to prevent scratches and contamination.
Export-Grade Packaging: Securely boxed in reinforced cartons and fixed on fumigated pallets for safe international transit.
Fast Global Logistics: We support EXW, FOB, CIF, and DDP terms, utilizing top-tier carriers like DHL, FedEx to ensure on-time delivery to your facility.
Frequently Asked Questions
Q1: Why choose SUS304 for deep drawn sensor housings?
A: SUS304 offers the best balance of formability, corrosion resistance, and cost, making it ideal for deep drawing without cracking or excessive hardening.
Q2: What is the maximum length-to-diameter ratio you can achieve?
A: Generally, we can achieve a 3:1 ratio in a single draw, but with multi-stage progressive tooling, we can go much higher while maintaining wall integrity.
Q3: Can you handle low-volume custom orders?
A: While our high-speed lines are optimized for volume, we offer a dedicated prototyping service for low-volume testing and validation.
Q4: Do you offer secondary processing like hole punching or threading?
A: Yes, our progressive dies can include stations for side-piercing, bottom-punching, and flanging within the same production cycle.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Seller
Year Established:
2014
Total Annual:
30000000-5000000
Employee Number:
100~130
Ecer Certification:
Verified Supplier
2006,Established in Xiamen, METS is a professional hardware company specialized in mould design, mould manufacturing of contact and machine shell, automotive, electronics, LED lampshade, lead frame and lamination core(stator and rotor) etc. As well as precision metal stampings production.Our enginee... 2006,Established in Xiamen, METS is a professional hardware company specialized in mould design, mould manufacturing of contact and machine shell, automotive, electronics, LED lampshade, lead frame and lamination core(stator and rotor) etc. As well as precision metal stampings production.Our enginee...