| Supply Ability | 1000000 |
| Delivery Time | 5-20days |
| Packaging Details | PVC bag, wooden case,carton |
| Processing | Stamping, Bending, Welding, etc. |
| Usage | DC brushless motor |
| Slot Number | Customizable |
| Part Size | Small- Size |
| Electrical Conductivity | High Magnetic Permeability |
| Core Loss | Low Core Loss for High Efficiency |
| Punching Accuracy | ±0.01 mm |
| Thermalresistance | Up to 150°C |
| Delivery Date | 15 to 21 days |
| Surface Treatment | Anti-rust Oil / Coating / As per request |
| Quality | 100%Inspection,Contract standard |
| Tooling | Progressive Dies |
| Drawing Format | PDF, DWG, IGS, STEP |
| Stamping Process | Progressive Die / Compound Die |
| Insulation Coating | C5, C6, C9 (Based on IEC standards) |
| Brand Name | METS |
| Place of Origin | XIAMEN.CHINA |
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Product Specification
| Supply Ability | 1000000 | Delivery Time | 5-20days |
| Packaging Details | PVC bag, wooden case,carton | Processing | Stamping, Bending, Welding, etc. |
| Usage | DC brushless motor | Slot Number | Customizable |
| Part Size | Small- Size | Electrical Conductivity | High Magnetic Permeability |
| Core Loss | Low Core Loss for High Efficiency | Punching Accuracy | ±0.01 mm |
| Thermalresistance | Up to 150°C | Delivery Date | 15 to 21 days |
| Surface Treatment | Anti-rust Oil / Coating / As per request | Quality | 100%Inspection,Contract standard |
| Tooling | Progressive Dies | Drawing Format | PDF, DWG, IGS, STEP |
| Stamping Process | Progressive Die / Compound Die | Insulation Coating | C5, C6, C9 (Based on IEC standards) |
| Brand Name | METS | Place of Origin | XIAMEN.CHINA |
| High Light | high efficiency motor stator core ,silicon steel stator lamination ,EV motor stator core | ||
Our Motor Stator Cores represent the pinnacle of electromagnetic engineering, designed specifically to meet the rigorous demands of next-generation Electric Vehicle (EV) traction motors and high-efficiency industrial drives. We utilize premium, ultra-thin silicon steel laminations to significantly reduce eddy current losses, ensuring maximum energy conversion and thermal stability.
Each stator core is manufactured using state-of-the-art high-speed progressive die stamping technology. This process guarantees exceptional dimensional accuracy and concentricity, which are critical for maintaining a uniform air gap and achieving high torque density. Whether you are developing a high-speed BLDC motor or a heavy-duty EV powertrain, our stator cores provide the structural integrity and magnetic performance required to extend battery life and enhance overall vehicle performance.
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Ultra-Low Core Loss: Optimized silicon steel grades (e.g., 0.2mm to 0.35mm thickness) minimize heat generation and energy waste.
High-Precision Stamping: Manufactured with tolerances as tight as ±0.02mm to ensure perfect winding fit and motor balance.
Advanced Bonding Technologies: Options for interlocking, welding, or innovative back-lack (bonding) coating to reduce vibration and noise.
Excellent Thermal Conductivity: Specialized material treatment facilitates rapid heat dissipation during high-speed operation.
High Lamination Factor: Superior stacking techniques ensure more active magnetic material within the same volume for increased power density.
| Property / Feature | Customizable Range & Specifications |
| Material Types | Silicon Steel (Non-Oriented), Cobalt Steel (Hiperco), Nickel Alloys |
| Lamination Thickness | 0.10mm, 0.20mm, 0.35mm, 0.50mm (Ultra-thin options available) |
| Outer Diameter (OD) | 10mm – 600mm (Precision tolerances within ±0.02mm) |
| Inner Diameter (ID) | Fully customizable to match rotor air-gap specifications |
| Number of Slots | Custom slot configurations (Straight or Skewed designs) |
| Stacking Methods | Interlocking (Auto-stacking), Laser Welding, Cleating, or Bonding (Back-lack) |
| Insulation Coatings | C3, C4, C5, C6, or custom Epoxy Powder Coating |
| Dimensional Tolerance | Concentricity & Perpendicularity up to 0.03mm |
| Magnetic Core Loss | Customizable based on grade (e.g., 20PNF1500, 35PN230, etc.) |
| Quality Certification | IATF 16949 (Automotive), ISO 9001:2015, RoHS |
Our stator cores are the "beating heart" of high-performance electrification across various sectors:
Electric Vehicles (EV/HEV): Main traction motors, auxiliary motors for steering, and cooling pump systems.
Industrial Automation: High-torque servo motors for robotics, CNC machinery, and precision manufacturing arms.
Renewable Energy: High-efficiency generators for wind turbines and small-scale hydroelectric systems.
Aerospace & Defense: Lightweight, high-speed motors for drones (UAVs) and aircraft actuators.
HVAC Systems: Energy-saving EC motors for fans, compressors, and industrial ventilation.
We specialize in Tailor-Made Stator Solutions to help you achieve specific performance targets:
Custom Slot Geometry: Optimized slot designs (skewed or straight) to minimize cogging torque and acoustic noise.
Prototype to Mass Production: We offer laser-cut samples for R&D testing before moving to high-volume progressive die production.
Material Selection: Wide range of high-permeability steels from top-tier global mills to suit your frequency requirements.
Complex Assemblies: Capability to provide finished stator stacks with insulation paper, end-caps, or integrated cooling jackets.
Engineering Consultation: Assistance with material selection and DFM (Design for Manufacturing) to reduce production costs.
Magnetic Testing: Comprehensive reporting on iron loss, permeability, and B-H curves for every batch.
Tooling Maintenance: In-house mold workshop ensures zero downtime and consistent part quality throughout the tool's lifespan.
Protective Packaging: Stacks are vacuum-sealed with VCI (Volatile Corrosion Inhibitor) bags and placed in custom-molded foam inserts to prevent tooth deformation during transit.
Heavy-Duty Crating: Shipped in ISPM-15 compliant wooden crates or reinforced plastic pallets for international sea and air freight.
Logistics Tracking: Full door-to-door tracking and digital documentation (MTC, COC) provided for every shipment.
Q: How does lamination thickness affect EV motor performance?
A: Thinner laminations (like 0.20mm) significantly reduce eddy current losses, especially at high frequencies typical of EV motors, leading to higher efficiency and less heat.
Q: Do you support IATF 16949 standards for automotive clients?
A: Yes, our production processes and quality management systems are aligned with IATF 16949 requirements for automotive-grade components.
Q: Can you produce stator cores with skewed slots?
A: Absolutely. We can achieve skewed slot designs through specialized stacking and interlocking techniques to help reduce torque ripple and motor noise.
Q: What is the typical lead time for a new custom stator die?
A: New progressive die development usually takes 4–6 weeks, followed by sample validation and mass production.
Company Details
Business Type:
Manufacturer,Exporter,Seller
Year Established:
2014
Total Annual:
30000000-5000000
Employee Number:
100~130
Ecer Certification:
Verified Supplier
2006,Established in Xiamen, METS is a professional hardware company specialized in mould design, mould manufacturing of contact and machine shell, automotive, electronics, LED lampshade, lead frame and lamination core(stator and rotor) etc. As well as precision metal stampings production.Our enginee... 2006,Established in Xiamen, METS is a professional hardware company specialized in mould design, mould manufacturing of contact and machine shell, automotive, electronics, LED lampshade, lead frame and lamination core(stator and rotor) etc. As well as precision metal stampings production.Our enginee...
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