QSW-800 Hydraulic Scrap Metal Box Shear – Maximum Shearing Power

Product Overview

The QSW-800 hydraulic scrap metal box shear is an industrial-grade machine designed for scrap recycling plants, steel mills, and heavy metal processing facilities. It combines dual shear cylinders with a single clamping cylinder hydraulic system and PLC automatic control with remote operation. Operators can set the desired cut length directly on the touchscreen, enabling precise and uniform shearing. The machine efficiently cuts light and heavy scrap metals of various forms into ideal lengths, facilitating re-melting, transport, and downstream processing.

Applications

• Cutting light and heavy scrap metals into uniform lengths for re-melting and transport
• Processing factory metal waste into manageable sizes for easier handling
• Handling mixed scrap metals of different shapes, including pipes, round steel, square steel, I-beams, and channel steel, for recycling or industrial use
• Industrial heavy and light metal processing, including ferrous and non-ferrous metals

Core Advantages

• High Shearing Force: Dual shear cylinders deliver a maximum of 4000KN ×2, and the clamping cylinder provides 2100KN, ensuring consistent cut lengths even for large scrap pieces.
• High Throughput: Capable of processing 8-12 tons per hour, supporting continuous and efficient production.
• Wide Cutting Range: Can cut round steel up to Φ150mm, square steel 140×140mm, I-beams 320×132×15mm, channel steel 200×200×15mm, and many other shapes.
• Automated and Stable Operation: PLC control with remote operation allows operators to minimize manual intervention, set the cut length on the touchscreen, and achieve precise, repeatable cuts.

How It Works

The QSW-800 uses hydraulic shear cylinders to apply high-pressure cutting while the clamping cylinder stabilizes the metal feed. The PLC system adjusts cutting stroke and speed according to the material size and desired cut length. This ensures uniform cut lengths for all types of scrap, from pipes to structural steel, reducing manual handling and streamlining material preparation for re-melting or transport.

Specifications

How To Choose

To select the most suitable QSW hydraulic shear, please contact us directly. We will recommend a model based on your scrap metal type and required cutting capacity. Available options include 630-ton, 800-ton, and 1000-ton machines, and the shear blade length can be customized according to your operational needs.

What Problem It Solves

• Low production efficiency: Cuts large volumes of scrap metals quickly into uniform lengths for streamlined handling.
• Inconsistent cutting: Dual shear cylinders with a clamping cylinder ensure uniform cut lengths for all types of scrap, improving material handling and transport.
• Complex operation and human error: PLC + remote control simplifies operation and reduces manual intervention.
• Adaptation to various scrap types and industrial layouts: Adjustable cut length and customizable power supply fit different factories and processing requirements.

FAQ

Q: What metals can the QSW-800 shear?
A: It can shear round steel, square steel, I-beams, channel steel, pipes, and many other scrap metals of different shapes, including both light and heavy ferrous and non-ferrous metals.

Q: What is the maximum cut size?
A: Round steel up to Φ150mm, square steel 140×140mm, I-beams 320×132×15mm, channel steel 200×200×15mm.

Q: How is it operated?
A: Fully automated PLC control with remote operation, with adjustable cut length via touchscreen.

Q: What is the production capacity?
A: 8-12 tons per hour, supporting continuous processing.