12 Sides Galvanized Eelectric Power Pole 35m 110FT Well Finished Welding

Product Specification

                                      12 Sides Galvanized Eelectric Power Pole 35m 110FT Well Finished Welding
 
Product Description

The products above are 35m, 110ft HDG Galvanized Electric Power Steel Pole for Power Transmission Line 12side

• Products are designed and manufactured according to  structural standards
• Only our company can comply to these global manufacturing standards which gives us an edge over our competitors
• Products are hot dip galvanized according to ISO 1461/ASTM A123 standards
• Pole shaft material : ASTM GR65,GR50

To design in accordance with PLS software, we will require the following design parameters:

1. The operational wind speed of the region where the pole will be used
2. The Antenna load and height of the pole
3. The total height of the pole itself

Product Specifications
 35m, 110ft HDG Galvanized Electric Power Steel Pole for Power Transmission Line 12side south amercia market.
 
Material
1.) BASEPLATES
ASTM A633 Grade E  Q460D or equal 
Standard for Normalized High Strength Low Alloy Structural Steel Plates
YS 415 minimum
TS (550 - 690)
EL 19% minimum
2.) ANCHOR BOLTS
ASTM A615 Grade 75 , grade 8.8 
Standard for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement
YS 520 minimum
TS 690 minimum
EL 6% minimum
3.) ANCHOR BOLT NUTS
ASTM A563 Grade C
Standard for Carbon and Alloy Steel Nuts
Proof Load = 993 N/mm2 minimum
Hardness: Brinell (143 - 352) / Rockwell (B78 - C38)
4.) GROUNDING NUTS
ASTM A276 Type 304
Standard for Austenitic Stainless Steel Fasteners
YS 207 minimum
TS 518 minimum
EL 20% minimum
5.) WELDING MATERIAL
AWS D1.1 E70XX
YS 400 minimum
TS 480 minimum
 
The specification reference the following standards

 
Packaging & Shipping

 
We cover the top and bottom parts of the pole with a mat or straw bale in order to protect it from damage to the galvanized surface that may occur during transportation. Packaging can also be done according to clients’ requirements.
 

Tests

Type tests (essais de qualification)

• The performance tests of poles shall be borne by the supplier.
• EDCL requires that the following performance tests must be conducted in presence of a representative of EDCL before the first delivery.

Examinations of the poles (visual and dimensional monitoring)

• Dimensional Characteristics: the height, dimensions at the top end and the base, straightness of pole.
• Finished aspect inspection:
• well finished welding: absence of blisters filling and cuttings (“colmatage et bouture”) of soldering wire.
• well finished Galvanization: absence of extra thickness, needles, flow remains, joining and black spots.
• Markings and indications.
• Presence of mechanical protection at the top and at the base of the pole.
• Presence of earthing terminals

Coating Quality control:

In accordance with ISO 1461 standards or equivalent: Thickness Control of galvanization coating and Quality control of zinc (bath of galvanization).

Quality control of steel

A report relating to the quality of steel intended for manufacturing of the ordered poles, and in accordance with steel quality control of EN 10025 standard or equivalent must be provided to EDCL.

Acceptance tests

Acceptance tests shall be done in factory and will be borne by the supplier. Tests will be sanctioned by statements signed by the present parts. EDCL reserves the right to be represented in these tests.

Sampling will be done in accordance with the stipulations of the international standard and on the following basis:

• Level of control: S2
• Normal simple control: it is supposed that moving to reduced or reinforced control will be done in accordance with the stipulations of the abovementioned standard.
• Acceptable Level of quality (ALQ): 2.5. Moving from normal control to reduced or reinforced control will be made in accordance with the international standard.

Acceptance tests shall include the following tests:

A. visual and dimensional monitoring of poles; finished visual aspect inspection

• Well finished welding: blisters absence, filling and cuttings of soldering wire.
• Well finished galvanization: absence of extra thickness, needles, remains flow, joining and black spots.

B. Dimensions Inspection 

• Dimensional Characteristics: Height, dimensions at the top end and the base.
• Presence of mechanical protection at the top and at the base of the pole.
• Thickness Control of galvanization coating. In accordance with the international standard.

 
Process of Production

Verification of Materials → Cutting → Molding or Bending → Vertical Welding → Verification of Dimensions → Flange Welding → Hole Drilling → Calibration→ Deburring Process → Galvanizing, Powder Coating or Painting → Recalibration → Threading → Packaging

 
FAQ

 
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