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{"title":"High Capacity Needling Line for Automotive Interiors","imgUrl":"https:\/\/img.chinax.com\/nimg\/20\/c6\/fe0d9f1e2f7c2fdac663a45679bb-200x200-1\/high_capacity_needling_line_for_automotive_interiors.jpg","attrs":{"Model Number":"MY-2500","Minimum Order Quantity":"1","Certification":"CE","Price":"300000"}}
{"title":"High-Accuracy Needle-punching Filter Fabric Production Line with Double-lap","imgUrl":"https:\/\/img.chinax.com\/nimg\/29\/7d\/102741fad8ec3d01180d9d469eb6-200x200-1\/high_accuracy_needle_punching_filter_fabric_production_line_with_double_lap_double_fork_combing_and_heat_setting_machine.jpg","attrs":{"Delivery Time":"60 work days","Color":"Customization","Model Number":"MY-2500","Minimum Order Quantity":"1"}}
{"title":"High-Accuracy Needle Punched Nonwovens Production Line with Customizable","imgUrl":"https:\/\/img.chinax.com\/nimg\/ad\/8e\/fe6cb4f99bac582b77a2925253d6-200x200-1\/high_accuracy_needle_punched_nonwovens_production_line_with_customizable_dimensions_for_70_e2_80_93300_g_2f_e3_8e_a1_kebu.jpg","attrs":{"Payment Terms":"L\/C,T\/T","Dimension(l*w*h)":"Customization","Model Number":"MY-2500","Minimum Order Quantity":"1"}}
Electronic weighing unboxing machine → Pre-opening → Fine opening → Mixed cotton box / Vibrating cotton feeder → Combing machine (single or double tinels are available) → Cross laying machine → Hot air oven (heat setting) → Heat setting machine (optional) → Servo slicing / Conveying machine
Mixing and Opening: Mix 4080 low-melting fibers and three-dimensional hollow polyester fibers in proportion, using electronic weighing for the ratio. Multi-level opening to disperse the fiber clusters.
Combing and Laying: The combing machine separates the fibers into uniform thin nets. The cross laying machine superimposes them to reach the target thickness and weight.
Hot Air Setting (Core Station): The oven at 120-170°C penetrates with hot air, melting the low-melting fibers, cooling them and making them adhere to each other to form rigid and resilient hard cotton sheets.
Post-processing: Heat setting and smoothing, then either continuous rolling or cutting into sheets (either roll form or sheet form can be the output).
Core Equipment List
Electronic weighing unboxing and mixed cotton unit
Pre-opening machine, fine opening machine
Vibrating cotton box / Air pressure cotton feeder
Combing machine (customers often choose double tinels with double rows of teeth for complex combing, suitable for high-weight thick cotton; single tinels are an option for low cost)
Cross laying machine
Hot air circulation oven (heat source can be selected: natural gas, thermal oil, electric heating; the natural gas option has the lowest operating cost for export customers)
Heat setting machine (optional, to improve surface flatness)
Servo slicing / Conveying machine for rolling and winding
Technical Parameters
Parameter
Specification
Finished product width
1600–3200mm (can be widened to 4500mm for customization)
Finished product thickness
5–200mm
Weight range
80–3000 g/㎡, special models can reach 6000gsm
Output
100–250 kg/h (high-end models with double tinels can reach 300–500 kg/h)
Raw materials
PET hollow fibers + 4080 low-melting fibers; add flame retardant particles for flame-retardant hard cotton
Product form
Roll form or sheet form can be selected for output
Application Domains
Furniture and Home Textiles: Mattress padding, tatami mats, sofa cushions, cushions (replacing sponge and brown padding)
Others: Packaging cushioning, luggage inner lining, pet pad base material
Key Advantages
No formaldehyde, resistant to water washing, good rebound, breathable, can be made flame-retardant, environmentally friendly and free of glue.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
1986
Total Annual:
10000000USD-15000000
Employee Number:
100~120
Ecer Certification:
Verified Supplier
Changshu Mingyi Non‑woven Machinery Co., Ltd is a supplier specializing in non‑woven machinery, non‑woven fabrics and technical solutions. It boasts an independent R&D team and manufacturing system, adopting China’s leading oven integration technology. With nearly 40 years of exper...
Changshu Mingyi Non‑woven Machinery Co., Ltd is a supplier specializing in non‑woven machinery, non‑woven fabrics and technical solutions. It boasts an independent R&D team and manufacturing system, adopting China’s leading oven integration technology. With nearly 40 years of exper...