3D Printing Rapid Prototyping Parts Die Casting Mold Development

Product Specification

1. Technical Parameters

2. Key Selling Points

• Ultra-Fast 7-Day Prototype-to-Tooling
  Validate part designs through 3D printing and CNC machining, and transition directly to mass production with die casting in as little as one week.

• Integrated DfM + Moldflow Analysis
  Every project includes Design for Manufacturability (DfM) analysis and optional flow simulation to minimize risk and speed up tool revisions.

• One-Stop Solution
  From CAD to prototype to production tooling—all managed in-house for speed, consistency, and cost-efficiency.

• Scalable Manufacturing
  Begin with 1–10 prototypes and scale seamlessly into tens of thousands of high-precision castings without needing new vendors.

• Material & Process Flexibility
  Choose from thermoplastics, engineering resins, or metals depending on your test needs, then shift into the right alloy for casting.

3. Future Trends in Prototyping & Mold Development

• Hybrid Tooling (3D Printed + CNC Inserts)
  Combining metal printed tool inserts with traditional mold bases to reduce lead times and cost.

• AI-Driven DfM Tools
  Real-time manufacturability checks integrated directly into CAD platforms, optimizing for speed and cost before tooling begins.

• Tool-less Soft Molds
  Use of high-temp silicone and composite molds for short-run aluminum casting before committing to steel tools.

• Digital Thread Integration
  All processes (design, prototype, mold, production) connected through PLM systems to eliminate manual handoffs.

4. Application Scenarios

1. Automotive Part Development
   Validate EV brackets, heat sinks, housings, and trim parts using real alloys within one development sprint.

2. Consumer Electronics Housing
   Shorten design cycles for handheld devices, battery enclosures, and interface components.

3. Medical Device Engineering
   Use CNC + SLA hybrid prototyping for functional testing before committing to Class III production tooling.

4. Aerospace & UAV Components
   Rapid turnaround on lightweight aluminum structural parts for drones, satellites, and ground systems.

5. Industrial Automation & Robotics
   Gear housings, control boxes, and linkages tested and cast in short-run production for field evaluation.

5. FAQ

Q1: How fast can you deliver the first prototype?
A1: 3D-printed parts are typically available in 24–48 hours; CNC prototypes can be delivered in 3–5 days depending on geometry.

Q2: Do I need separate vendors for prototyping and tooling?
A2: No. We manage the full workflow in-house—from design iteration to mold build and final die casting.

Q3: What if I need to make design changes after prototyping?
A3: That’s exactly why we integrate 3D and CNC prototyping. You can test function and fit before investing in hard tooling.

Q4: What’s the typical cost for mold development?
A4: Mold cost depends on size, complexity, and alloy. For example, small molds start around $3,000, while multi-cavity tools can exceed $20,000.

Q5: Can you support bridge production before the final tool is done?
A5: Yes. We can produce short runs (100–5,000 pcs) using soft molds or pilot dies to keep your project on schedule.

Q6: Do you offer reverse engineering services for prototyping?
A6: Absolutely. Provide a sample, and we can scan, model, and deliver prototypes and production molds based on the original.

From Rapid Prototypes to Production Die Casting — All Under One Roof.
Accelerate your product journey with our 7-day prototype-to-tooling solution. Get in touch now to start your next project.