Custom ADC12 Die Casting Alloy Aluminium Pressure Die Casting LED Heat Sink

Product Specification

1. Product Overview

Our Precision ADC12 Aluminum Alloy Die Cast LED Heat Sink Housing combines rugged durability with exceptional thermal performance. Manufactured via high-pressure die casting, this housing is engineered for efficient heat dissipation in demanding LED lighting environments. Offered under OEM/ODM terms, we tailor every aspect—from material selection to surface finish—to your exact specifications.

2. Key Specifications

3. Unique Selling Points

1. Ultra-Thin Precision Walls
   Achieve wall thicknesses down to 0.8 mm with tight tolerances, reducing weight while maintaining structural integrity.

2. Superior Thermal Conductivity
   ADC12 aluminum alloy ensures rapid heat dissipation, extending LED lifespan and improving energy efficiency.

3. High-Volume Cost Efficiency
   State-of-the-art 1,600 ton machines deliver competitive per-piece costs at scale, with vacuum and low-porosity options to enhance surface quality.

4. One-Stop Customization
   From rapid prototyping to tooling, you get custom size, material, and surface finish options—no hidden fees, transparent per-piece add-on pricing.

5. Robust Quality Assurance
   End-to-end 100% inspection under ISO9001/TS16949 protocols guarantees consistent, defect-free parts.

4. Future Trends in LED Heat Sink Technology

• Lightweight Composite Alloys
  Next-gen die cast materials blend aluminum with ceramic or graphene additives to further enhance conductivity without sacrificing weight.

• Integrated Smart Thermal Management
  Embedding thermal sensors and smart vents directly into die-cast housings for real-time temperature control.

• Eco-Friendly Surface Finishes
  Water-based coatings and micro-textured anodizing to reduce environmental impact and improve cooling via increased surface area.

5. Typical Application Scenarios

• Street & Outdoor Lighting
  Weather-resistant housings for highway lamps, floodlights, and garden fixtures.

• Automotive & Transportation
  Headlamp and auxiliary light housings able to withstand vibration and thermal cycling.

• Industrial & Warehouse
  High-bay and tunnel light assemblies requiring robust heat sinks for long-life operation.

• Medical & Agriculture
  Precision-machined housings for grow-lights and surgical lamps where reliability is critical.

6. Frequently Asked Questions

Q1: What is the minimum order quantity (MOQ)?
A1: We accept orders starting from 1 piece. Volume discounts apply for larger runs.

Q2: Can you work from our drawings?
A2: Absolutely—simply provide 2D (PDF/CAD) or 3D (IGES/STEP) files, and we’ll validate manufacturability and quote immediately.

Q3: What surface treatments are available?
A3: Choose from anodizing, powder coating, painting, sandblasting, and more—each at a transparent, per-piece add-on cost.

Q4: How tight are your tolerances?
A4: We routinely achieve ±0.05 mm on critical dimensions; consult us for sub-tolerance requirements.

Q5: What certifications do you hold?
A5: We’re ISO 9001, TS 16949, and RoHS certified, with a 100% inspection policy to ensure compliance.

Q6: How long does production take?
A6: Lead times range from 10–20 days for orders up to 1,000 pieces; quantities above that are negotiable.

Partner with us for precision-engineered, high-performance aluminum die cast LED heat sink housings tailored to your next lighting project. Contact now to discuss your requirements and receive a competitive quote!