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Economic Flip Double Side Stator Lacing Machine, 4 Axis Servo Auto Flipping Dual Needle Coil Tying Machine, Stack Height 15–120mm For Small Household & Agricultural Motor Stator Manufacturing
Economic flip double side stator lacing machine is cost-effective automatic binding equipment designed for small and medium motor workshops, adopting 4-axis servo control and built-in automatic 180° flipping mechanism to realize double-side stator coil binding in one single operation cycle. It cancels repeated manual stator turnover required by traditional single-side lacing machines, cutting one operator position and lowering daily labor expenditure. Adjustable mechanical tension controller fits common binding thread specifications, supporting slot-by-slot and interval lacing modes for stators with 15–120mm stack thickness and 8–36 slots. Simple PLC touch screen operation with pre-stored basic lacing programs reduces operator training difficulty, while thickened steel frame ensures stable long-term running under low maintenance frequency. Ideal for small-batch stator production lines with limited factory budget and workshop space.
Main Technical Data
Parameter
Value
Model
SMT-FBZ71
Core length
15-120mm
OD Range
≤Φ150mm
IDRange
Φ25-100mm
End turn height
≤40mm
Lacing mode
Slot by slot/Interval slot/Fancy lacing
Lacing speed
≈0.45 s/s
Power supply
3.5Kw
Weight
≈800Kg
Dimension
(L)1640×(W)750×(H)1760mm
Cause
Small motor processing workshops rely on low-cost single-side lacing machines with severe operational weaknesses. Operators must manually flip each stator twice for dual-side binding, slowing production speed and requiring extra labor investment. Simple mechanical tension structures cannot adjust binding force accurately, leading to frequent loose coils or broken binding threads and high defective stator rate. Basic stepping motor indexing creates uneven lacing intervals, affecting motor finished product quality. Long mold replacement time wastes production hours when switching small-batch stator models, and complicated machine structure raises maintenance difficulty for workers without professional automation training.
Solution
Our economic flip double side stator lacing machine delivers affordable automated dual-side binding with built-in flipping turnover unit to eliminate manual stator rotation. Four-axis servo control balances cost and precision, stable indexing ensures uniform lacing spacing and reduces rework rate. Adjustable mechanical tension module easily adapts different binding yarn thickness without complex digital parameter setup, lowering operation learning cost. Quick-release mold fixtures cut stator model switching time to under 10 minutes, suitable for frequent small batch order changes. Simplified modular mechanical structure reduces spare part replacement difficulty and maintenance cost for small workshops. Single-operator independent operation reduces labor input, effectively improving production efficiency for budget-limited motor manufacturers in Southeast Asia, Africa and Latin America.
Application
Suitable for small-scale production of household fan, water pump, agricultural machinery, small generator and hand power tool single-phase motor stators. Main target buyers are small motor repair factories, local electrical processing workshops and medium-small motor manufacturers in Southeast Asia, Africa, Middle East and Latin America. Can work as standalone single workstation or match simple semi-automatic winding and coil inserting machines to build low-cost compact stator production lines with daily output of 1,000–4,000 stators.
How It Works
Worker loads wound stator onto machine fixture and presses dual safety start buttons to trigger automatic workflow.
Pneumatic clamping locks stator core; built-in turnover mechanism rotates stator 180° to expose upper and lower coil overhangs.
Dual lacing needles move down synchronously, auto wire feeding system sends binding thread with manually adjusted tension.
Servo indexing motor rotates stator slot by slot to finish full coil binding circulation.
Automatic thread cutting completes tying process; turnover flips stator back to horizontal unloading position.
Worker takes finished stator away and loads new workpiece for continuous batch production.
How to Choose
Select this economic 4-servo model if your factory produces small household/agricultural motors with limited equipment budget.
Confirm stator stack thickness below 120mm and outer diameter under Φ150mm to match machine standard mold range.
Choose this model for small-batch mixed orders with frequent stator model switching to save mold replacement time.
If your workshop lacks professional automation maintenance staff, simplified modular structure of this machine reduces repair difficulty.
Verify factory air pressure 0.4–0.7MPa to guarantee stable operation of pneumatic clamping and flipping components.
FAQ
Q1: Is this machine easy for new workers to operate without automation experience?
A: The touch screen stores preset standard lacing programs; workers only need simple 30-minute training to complete full operation.
Q2: Can we buy spare parts separately after warranty expires?
A: We supply all wearing parts at factory cost price and send spare part catalogs together with machine shipment.
Q3: What is the minimum order quantity for this lacing machine?
A: MOQ is 1 set, supporting trial order for small workshops to test production effect first.
Production Line Solutions
SMT offers comprehensive technical consulting and turn-key project services for AC motor, DC motor, and BLDC motor manufacturing. Our services include motor cost evaluation, manufacturing know-how, staff training, and complete project implementation. Our solutions serve various applications including new energy automobile motors, servo motors, generators, three-phase motors, pump motors, compressor motors, household appliance motors, and other induction motors. We specialize in stator and rotor core assembly, slot insulation, automated winding, inserting, fusing, and resin impregnation technologies for diverse stator sizes and slot configurations.
SMT Intelligent Equipment is a professional manufacturer of customized automation solutions for electric motor production.
We design and manufacture stator winding machines, slot insulation machines, coil insertion systems, and complete motor assembly lines for various mot... SMT Intelligent Equipment is a professional manufacturer of customized automation solutions for electric motor production.
We design and manufacture stator winding machines, slot insulation machines, coil insertion systems, and complete motor assembly lines for various mot...
