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High Precision Flip Stator Coil Final Forming Machine, Servo Hydraulic Dual Control 30–150mm Stack Height, Double Side Coil Trimming Equipment For EV BLDC & Industrial Servo Motor Stator Production
High precision flip stator coil final forming machine is specially developed for high-standard new energy and industrial precision motor stator shaping. It adopts servo hydraulic dual control system and 180° automatic flipping mechanism to achieve micron-level double-sided coil forming accuracy. With stack height adaptation range of 30–150mm and support for multi-slot high-precision BLDC stators, the equipment realizes synchronous inner expansion and outer wrapping shaping. It effectively optimizes coil end flatness, dimensional uniformity and assembly clearance consistency, meeting strict tolerance requirements of new energy vehicle drive motors and industrial servo motors, improving motor operational stability and safety performance.
Main Technical Data
Parameter
Value
Model
FZZ190C
Stack height
20-120mm
Stator I.D
40-120mm
Stator O.D
≤190mm
Displacement of cylinder
30L
Input
380V/50/60Hz
Power supply
2.5Kw
Machine weight
About 1000kg
Machine dimension (LxWxH)
1200x750x2650mm
Dimension
(L)1640×(W)750×(H)1760mm
Cause
New energy BLDC and industrial servo motors have extremely strict requirements for stator coil dimensional tolerance and assembly consistency. Traditional ordinary forming machines feature low control precision and single-side shaping mode, unable to complete uniform double-sided coil calibration. Manual flipping and secondary positioning produce tiny dimensional deviations, leading to inconsistent coil gaps. Unstable extrusion force easily causes local coil deformation and hidden insulation defects. Outdated equipment cannot meet high-precision batch production standards, resulting in low finished product qualification rate and unable to adapt unmanned intelligent production line operation requirements.
Solution
This high-precision servo hydraulic forming machine solves high-end motor manufacturing dimensional instability issues through dual servo calibration and automatic flipping integration design. The servo precise pressure regulation system outputs balanced extrusion force in real time according to coil specifications, ensuring uniform shaping strength for each coil group. One-clamp double-sided forming eliminates secondary positioning errors and manual operation interference. High-precision customized molds realize accurate shaping of ultra-flat coil ends and uniform assembly gaps. Intelligent detection function monitors forming status in real time to avoid defective products. The whole machine meets EU industrial safety standards, fully adapting high-standard unmanned production lines for new energy and precision industrial motors.
Application
Mainly used for high-precision shaping of new energy vehicle drive motors, electric motorcycle BLDC motors, industrial servo motors and energy storage generator motors. Widely adopted by new energy component manufacturers and high-end motor brands in Europe, North America and Southeast Asia. It supports standardized production of high-tolerance precision stators, perfectly matching unmanned automated production lines and high-standard quality inspection systems for premium motor manufacturing.
How It Works
The system automatically detects stator placement after workpiece loading. Servo clamping structure locks the stator core with constant pressure to avoid extrusion deviation. The servo flipping unit rotates the stator 180° steadily to calibrate double-sided coil positions. The intelligent hydraulic system outputs precise forming pressure to complete inner expansion and outer wrapping shaping. High-precision sensors detect coil flatness and dimensional data in real time. After forming completion, the machine automatically resets and unloads, uploading production data to support factory intelligent management system docking.
How to Choose
Select this high-precision model if you produce EV, BLDC and industrial servo precision motors with strict tolerance requirements. Confirm stator slot number, stack height and ultra-fine coil overhang specifications for customized mold matching. Prioritize CE certified version for European and American factory import and mass standardized production. Choose servo hydraulic dual control configuration for long-term 24-hour unmanned line operation.
FAQ
Q1: Can this machine meet EV motor high precision tolerance standards? A: Yes, it achieves ±0.03mm precise shaping tolerance, fully meeting high-standard dimensional requirements for new energy vehicle drive motor stators.
Q2: Does it support intelligent production data docking? A: Reserved data interface supports real-time upload of production quantity, forming parameters and equipment operating data for MES system integration.
Q3: How about the long-term stability of high-precision shaping? A: Servo closed-loop control ensures consistent forming accuracy for long-term batch production with zero batch deviation and extremely low failure rate.
Production Line Solutions
SMT offers comprehensive technical consulting and turn-key project services for AC motor, DC motor, and BLDC motor manufacturing. Our services include motor cost evaluation, manufacturing know-how, staff training, and complete project implementation. Our solutions serve various applications including new energy automobile motors, servo motors, generators, three-phase motors, pump motors, compressor motors, household appliance motors, and other induction motors. We specialize in stator and rotor core assembly, slot insulation, automated winding, inserting, fusing, and resin impregnation technologies for diverse stator sizes and slot configurations.
SMT Intelligent Equipment is a professional manufacturer of customized automation solutions for electric motor production.
We design and manufacture stator winding machines, slot insulation machines, coil insertion systems, and complete motor assembly lines for various mot... SMT Intelligent Equipment is a professional manufacturer of customized automation solutions for electric motor production.
We design and manufacture stator winding machines, slot insulation machines, coil insertion systems, and complete motor assembly lines for various mot...
