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HMLF-2020 Tank Bottom Plate Magnetic Leakage Scanner
The HMLF-2020 tank bottom corrosion magnetic flux leakage scanner is one of the world's most advanced tank bottom corrosion detection systems, integrating multiple technologies. It is primarily used for magnetic flux leakage detection of tank bottom corrosion in the petroleum and chemical industries. The system features 192 MLF Hall coil probes and 64 LMA Hall probes, enabling it to detect corrosion defects in the tank bottom and determine which surface (upper or lower) the defect is located on. Combining these two detection results greatly aids in analyzing the causes of corrosion, corrosion prevention, and risk assessment.
Key Technical Features
Split design with separable main unit and magnet parts for easy disassembly and convenient transportation
256 sensors total
300mm scan width
500mm detection speed
Can distinguish between defects on upper and lower surfaces
Forward-facing high and low beam headlights
Defect location illumination with laser indicator line
Dual laser indicator lines for equipment forward trajectory
Mobile phone charging port
Tablet charging function
Optional 54Ah high-capacity lithium battery providing over 8 hours of battery life
12-inch rugged touchscreen computer, lightweight and easy to carry
Real-time data acquisition and analysis
German-made precision mechanical encoder with 3mm length error
German-imported motor for smooth operation and reliable quality
Windows 10/11 systems automatically draw CAD graphics of entire tank bottom plate, locate corroded areas, and use color coding for corrosion degree
Thickness measurement, vacuum chamber and magnetic particle testing can be added to tank bottom plate graphics and comprehensively displayed in reports
Comparison and overlay function to compare current results with previous detections
Patching design and statistical functions for tank maintenance support
Hydraulic rods allow easy lifting of magnetic bridge off base plate
Optional Features
Magnet removal and storage dock to prevent magnets from adhering to ferromagnetic items
Docking station with four heavy-duty rubber wheels for easy pulling
Main unit cart for moving disassembled main unit without carrying
Anti-collision switch to prevent collisions with obstacles
Adjustable single viewing angle for tablet computers
Adjustable computer-controlled and rotating 2D viewing angle adjustment
Straight handlebar operation control
Motorcycle handlebar control
Wired operation control
Wireless control functionality
Brake function
Reporting Software Features
Automated CAD detection and drawing
Patch design function
Test report generation function
Defect shape and size analysis
Defects detectable by visual inspection, ultrasound, vacuum chamber, and magnetic particle testing
Direct listing of number and location of defects for each board
Technical Parameters
Parameter
Specification
Principle
Magnetic Leakage Principle
Number of Probes
192 pcs MLF Hall coil probes and 64 pcs LMA Hall probes
Scan Width
300mm
Maximum Scan Length
30 meters
Positioning Accuracy
±3mm or ±0.04% (8-meter scanning length)
Driving Method
DC motor drive
Scan Speed
0.5 m/s (fixed)
Detection Efficiency
9 square meters/minute
Thickness Range
Drawing mode: Maximum 12.5mm Automatic stop mode: 16mm
Transparent Coating Properties
Strong penetrating power; can penetrate non-ferromagnetic coatings up to 6mm thick
Maximum Sensitivity
20% corrosion of tank bottom plate thickness
Defect Accuracy
±5% of the assessment equivalent
Minimal Defect Detection Capability
Φ2mm hole, with a depth of 50% of the plate thickness
Upper and Lower Surface Defects
Can determine whether corrosion is on surface or underside of base plate
Data Storage
Computer hard drive or USB external hard drive
Real-time Analysis
View defect corrosion size, specific X/Y coordinates, and defect surface location
Power Supply
12V DC rechargeable battery with 220V operating voltage smart charger
Weight
Approximately 45 kg
Software
Real-time data acquisition and analysis software, analysis reporting software
Basic Configuration
Detachable main unit: 1 unit
12-inch rugged touchscreen tablet: 1 unit
Testing and analysis software: 1 set
Graphical report software: 1 set
Battery charger: 1 set
Computer mounting bracket: 1 set
Computer mounting bolts: 2 pcs
Comparison test plates: one each of 6mm, 8mm, 10mm and 12mm
Transport boxes: 3 pcs
Optional Configuration
Magnet removal and storage dock
Docking station with four heavy-duty rubber wheels
Main unit cart
Anti-collision switch
Adjustable single viewing angle for tablet computers
Adjustable computer-controlled and rotating 2D viewing angle adjustment
HUATEC Group is a reliable manufacturer and supplier of testing instruments in Beijing China. HUATEC Group combines all the R/D and production advantage of all its own subsidiaries, takes advantage of its years marketing and sales experience in global market, contributes to offering most qualified...
HUATEC Group is a reliable manufacturer and supplier of testing instruments in Beijing China. HUATEC Group combines all the R/D and production advantage of all its own subsidiaries, takes advantage of its years marketing and sales experience in global market, contributes to offering most qualified...
