Automatic High Speed Linear Servo Motor Piston Pump Lubricant Filling Solutions

Product Specification

Automatic Lubricant Oil Filling Solutions for Jerrycan

Our Lubricant Filling Solutions are engineered to provide precise and efficient filling for engine oil, gear oil, and other lubricants. Ideal for 5L bottles and jerrycans, the system is part of a complete oil filling line that includes piston filling, bottle capping machines, and bottle labeling machines—creating a fully automated lube oil production line.

This servo-driven machine uses advanced PLC control and microcomputer technology to ensure high accuracy, with filling precision reaching ±0.1%. Built from stainless steel to meet GMP standards, the equipment also includes anti-drip features to prevent leakage and maintain cleanliness.

Designed for flexibility, the system supports various label applications—such as shrink sleeves and self-adhesive stickers—making it suitable for diverse packaging and branding requirements.

Whether you're filling lubricants into bottles or 5L jerrycans, this compact and reliable machine offers a complete solution for modern lubricant packaging needs.

Main Feature

• Compact & Efficient Design
  The lubricant oil filler is engineered for space-saving installation and high-throughput operation.

• Premium Electrical Components
  We source controls and drives from globally recognized brands to guarantee long-term reliability and stable performance.

• Tool-Free Maintenance
  Quick-release fittings allow fast disassembly for cleaning and servicing. Filling volume and accuracy are easily adjustable—coarse settings can be dialed in and then fine-tuned on the fly.

• Customizable Filling Configurations
  Choose from 6-, 8-, or 10-head models with cylinder capacities of 25–250 mL, 50–500 mL, or 100–1,000 mL. All models feature variable-speed drives to match your production rate.

• Precision Valve & Delivery System
  A specialized filling valve handles a wide range of viscosities, while the descending lift ensures drip-free delivery right to the bottle mouth. An optional horizontal bottle-locator fixture further enhances placement accuracy.

• Integrated Weight-Based Calibration
  An onboard weight-filling program automatically calculates optimal flow parameters for different materials—eliminating the need for extra hardware and minimizing your capital investment.

Main Parameters

Product Detail

Lubricant Filling Solutions Applications

This machine is designed for filling a wide range of large plastic containers commonly used in the engine oil industry. It is suitable for engine oil, motor oil, automotive oil, gear oil, diesel, fuel, and similar lubricants.

Cleaning and Maintenance

Regular maintenance and cleaning are essential to keep an oil filling machine running efficiently and reliably over time. After each production cycle, the machine should be thoroughly cleaned to remove residual oil and prevent product contamination. Flushing the pipelines, pumps, and nozzles helps avoid clogs and ensures smooth operation. Routine checks and timely replacement of worn components are also key to consistent performance. Proper upkeep not only extends the machine’s service life but also ensures the quality and safety of your oil products.

FAQ

1. What Are Lubricant Filling Solutions?
Lubricant filling solutions refer to automated or semi-automated systems designed to accurately and efficiently fill lubricants such as oil, grease, or other lubricating products into containers (e.g., bottles, pails, cans, tubes). Typical equipment includes filling machines, capping machines, labeling machines, conveyor systems, and quality control devices. These systems are suitable for different production scales and packaging requirements.

2. What Products Are Lubricant Filling Systems Suitable For?
Product Types: Engine oil, gear oil, industrial grease, food-grade lubricants, and specialty lubricants (e.g., high-temperature or low-temperature types).
Packaging Forms: Small bottles (e.g., automotive oil), medium-sized pails (18–20 liters), IBC totes, tubes, or syringe-style packaging.

3. How to Choose the Right Filling Equipment?
Key considerations include:

• Production volume: Small batches (500–1000 bottles/hour) suit semi-automatic equipment; large-scale production (2000+ bottles/hour) requires fully automatic lines.

• Lubricant properties: High-viscosity greases require piston fillers, while low-viscosity oils are suited to gravity or flow meter filling machines.

• Automation level: Fully automated systems integrate filling, sealing, and labeling for continuous production. Semi-automatic setups are ideal for flexible, small-batch orders.

• Container compatibility: Equipment must accommodate various materials (plastic, metal) and shapes (wide-mouth bottles, narrow-neck cans).

4. Why Is Filling Accuracy Important and How Is It Ensured?
Importance: Inaccurate filling may lead to product waste (especially for high-value lubricants) or customer complaints.
Technical Assurance: Technologies such as load cells (±0.5% accuracy), servo motor control, and viscosity compensation algorithms ensure precision across a filling range from 1 ml to 200 liters.

5. Can Lubricant Filling Solutions Be Customized?
Yes. Common customization options include:

• Special containers: Irregular-shaped bottles, custom-sized drums.

• Contamination control: Cleanroom filling (for food-grade lubricants), inert gas flushing to prevent oxidation.

• Compliance: Systems built to meet ISO, API, or FDA standards (for food-grade products).

6. Key Points for Daily Maintenance and Cleaning

• Maintenance: Regular lubrication of mechanical components, inspection of seals, and sensor calibration (recommended quarterly).

• Cleaning: Use compatible solvents (e.g., alkaline cleaners for mineral-oil-based lubricants). CIP (Clean-in-Place) systems help minimize downtime.

• Residue handling: Drip trays and recovery systems help prevent cross-contamination.