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Henan Staurk Machinery CO.,LTD

  • China,Zhengzhou ,Henan
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China Reduction Roasting Rotary Kiln Calcination For Iron Ore Enrichment
China Reduction Roasting Rotary Kiln Calcination For Iron Ore Enrichment

  1. China Reduction Roasting Rotary Kiln Calcination For Iron Ore Enrichment

Reduction Roasting Rotary Kiln Calcination For Iron Ore Enrichment

  1. MOQ: 1
  2. Price: Negotiation
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Payment Terms T/T
Supply Ability 50 sets
Delivery Time 30 days
Packaging Details Container or Bulk Cargo Ship or Flat Rack
Processing capacity 1TPH-80TPH
Voltage Customized
Spare Parts Supply the whole using life
Warranty 1 year
After sale service Send engineer to do the installation and commissioning
Origin China Manufacturer
After Sale Service Our Engineers Will Do Installtion And Commissioning And Training On Site If Need
OEM Acceptable (buyer Provide Drawings)
Motor Brand China Famous Brand
Years Experience More Than 20 Years
Service before sale General drawing avaliable
Quality Inspection Acceptable by third party like SGS,TUV,etc
Brand Name Staurk
Model Number Φ1.9/1.6x36-Φ4.8x74
Certification CE ISO
Place of Origin China

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Supply Ability 50 sets
Delivery Time 30 days Packaging Details Container or Bulk Cargo Ship or Flat Rack
Processing capacity 1TPH-80TPH Voltage Customized
Spare Parts Supply the whole using life Warranty 1 year
After sale service Send engineer to do the installation and commissioning Origin China Manufacturer
After Sale Service Our Engineers Will Do Installtion And Commissioning And Training On Site If Need OEM Acceptable (buyer Provide Drawings)
Motor Brand China Famous Brand Years Experience More Than 20 Years
Service before sale General drawing avaliable Quality Inspection Acceptable by third party like SGS,TUV,etc
Brand Name Staurk Model Number Φ1.9/1.6x36-Φ4.8x74
Certification CE ISO Place of Origin China
High Light Reduction Roasting Rotary KilnIron Ore rotary kiln calcination

Reduction roasting rotary kiln for iron ore enrichment


1.Product Introduction Calcination Rotary Kiln


The Reduction Roasting Rotary Kiln is a high-temperature, continuous calcination system specifically engineered for iron ore enrichment. By precisely controlling temperature and material residence time, the kiln converts weakly magnetic iron ores (such as hematite and limonite) into strongly magnetic minerals. This transformation significantly enhances subsequent magnetic separation efficiency and increases the grade of iron concentrates. Featuring an inclined cylinder and slow-rotation design, the equipment ensures uniform heating and prevents performance degradation caused by localized overheating.



2.Application Calcination Rotary Kiln

  • Steel & Metallurgy: Processing low-grade iron ores to produce high-grade iron concentrates for blast furnace smelting, reducing dependence on high-grade primary ores.

  • Comprehensive Resource Utilization: Ideal for recovering iron from tailings or industrial dust, such as extracting iron from copper tailings to reduce waste accumulation.

  • Environmental Protection: Integrated with waste heat recovery systems to lower energy consumption, aligning with "green smelting" policies.


3.Working Principle Calcination Rotary Kiln

  • Preheating Phase: Raw iron ore passes through a preheater to remove surface moisture. A gradual temperature gradient prevents particle bursting.

  • Reduction Roasting Phase: In the high-temperature zone (700–900°C), the material reacts with a reducing agent (such as pulverized coal or natural gas). Weakly magnetic minerals are converted into magnetite, facilitating efficient magnetic separation.

  • Cooling Phase: The clinker is rapidly cooled to stabilize the crystalline structure and prevent cracking due to thermal stress.

  • Movement Mechanism: The inclined kiln body allows material to move axially during rotation, creating a continuous tumbling effect and a dynamic heat exchange interface for reaction uniformity.


4.Advantages Calcination Rotary Kiln

  • Efficient Continuous Production: Supports 24/7 non-stop operation with a much higher capacity and lower unit energy consumption than batch kilns.

  • Precision Temperature Control: Intelligent heating systems ensure uniform temperature distribution, minimizing batch-to-batch variations and guaranteeing consistent concentrate quality.

  • Energy Saving & Eco-Friendly: Utilizes waste heat recovery technology to significantly reduce fuel consumption, while the sealed structure minimizes dust emissions to meet environmental standards.

  • Reliable Engineering: Equipped with specialized refractory linings and fish-scale sealing designs to extend equipment lifespan and lower maintenance requirements.


5.Technical Specifications

Model Speed (r/min) Inclination (%) Capacity (t/h) Gearbox Model Ratio Motor Model Motor Power (kW) Motor Speed (r/min) Thrust Roller Type Support Count Weight (t)
Φ1.9/1.6x36 0.53-1.59 4 2.5-3 JZQ750-1 48.58 JZT-72-4 30 1200/400 Mechanical 3 53
Φ2.1/1.8x36 0.5-1.51 4 4 UT2-110 163.38 JZS-81 30/10 1410/470 .. 3 75
Φ1.2x25 0.5-1.6 3
PM650 40.17 JZTY71-4 22 1200/120 .. 3 34
Φ1.6x32 0.158-0.258 3
PM750 48.57 JZJY61-4 15 1200/120 .. 3 46.82
Φ1.8x45 0.66-1.98 4 3.5 UT2-110 163.38 JZS-81 30/10 1410/470 .. 3 80
Φ2.2x50 0.125-1.25 3.5 4 ZS145-11 157 YCT280-4A 30 1320/132 .. 3 130.71
Φ2.5x50 0.516-1.549 3.5 5.5 ZS165-7 99.96 YCT355-4A 55 1320/440 .. 3 167.5
Φ3x48 0.3309-3.309 3.5 35 ZL130-14 32.11 ZSN4-250-21B 90 1000/100 .. 3 237
Φ3.2x50 0.398-3.975 3.5 50 ZL130-16 40.85 ZSN4-280-11B 190 1500/150 .. 3 263
Φ3.3x52 0.391-3.91 3.5 50 ZSY500-28 27.707 ZSN4-315-082 190 1000/100 .. 3 280.8
Φ4x60 0.396-3.96 3.5 104 ZSY630-35.5 34.601 ZSN4-355-092 315 1000/100 Hydraulic 3 487.5
Φ4.2x60 0.4165-4.165 3.5 116 ZSY710-35.5 35.526 ZSN4-355-12 420 1000/100 .. 3 576.1
Φ4.3x62 0.398-3.98 3.5 125 ZSY710-35.5 35.714 ZSN4-355-12 420 1000/100 .. 3 598.5
Φ4.8x74 0.35-4 4 208 JH710C-SW305-40 42.226 ZSN4-400-092 630 1500/130 .. 3 841


6.Our Solutions



Company Details

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 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter

  • Year Established:

    2008

  • Total Annual:

    3000000USD-5000000

  • Employee Number:

    160~160

  • Ecer Certification:

    Verified Supplier

Henan Staurk Machinery Co., Ltd. is headquartered in Zhengzhou, Henan Province. With a leadership team boasting over 20 years of industry expertise, we are a premier enterprise specializing in the R&D, manufacturing, and sales of large and medium-sized mining, metallurgical, and construction mac... Henan Staurk Machinery Co., Ltd. is headquartered in Zhengzhou, Henan Province. With a leadership team boasting over 20 years of industry expertise, we are a premier enterprise specializing in the R&D, manufacturing, and sales of large and medium-sized mining, metallurgical, and construction mac...

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  • Henan Staurk Machinery CO.,LTD
  • No. 220 Zhongyuan Middle Road, Zhongyuan District, Zhengzhou City, Henan Province,China
  • https://www.ore-equipment.com/

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