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In accordance with CO2 foaming process environment, we design and develop single-screw secondary extruder with 2-way and igh cooling efficiency. Single-screw design has good effect on large cooling area coverage. Its process multi-stage kneading low shear heating, melting temperature homogenizer, low-speed but high throughput 500 kg/h speed only 3.6 rpm. Automatic temperature control system with multiple points on integrated design of 2-ways heat exchange and with a special design of the secondary efficient cooling extruder screw, it is able to regional peer-to-peer rapid cooling heat exchange. According to the set process parameters PID self-tuning adjustment, its precise temperature control can be within±1℃
Machine Parmeter
model
unit
DYXPS-75/200
DYXPS-85/250
DYXPS-95/300
screw diameter
mm
Φp75/200
Φp85/250
Φp95/300
heating power
kw
70
72
80
88
90
100
driving motor power
kw
132
90
200
110
280
132
thickness of board
mm
20-120
20-130
40-140
width of board
mm
600 1200
600 900 1200
600 900 1200
length of board
mm
1200 1250 2450 2500
capacity
kg/h
550-600
750-800
850-1200
total power
kw
520
620
720
oversize(L*W*H)
m
60*10*5
62*11*5
64*12*5
total weight
T
35
38
40
Detailed information
the five groups of automatic weight feeding system
1, adopt multi component dynamic automatic continuous measurement, vacuum automatic feeding. 2, high accuracy can achieve 0.5% of the dynamic accuracy, stable state of up to 0.2%. 3, the average of each component power consumption is only 0.2KW/h. 4, meter can handle the material from the state can be divided into pellets, powder
75 parallel and same direction twin screw extruder
1. screw body processing by the horizontal machining center one-piece complete, to ensure the installation accuracy. 2. screw design according to the required amount of CO2 foaming process tailored, adopt high carbon high alloy ledebrite 3.with a stainless steel protective cover with radiating holes, to prevent accidental contact scald. 4.high pressure four position leak proof high pressure switch
horizontal cutting machine
1,horizontal cutting knife, double knife double cut design. 2， horizontal mobile motor with 1.5 *2 KW. 3， longitudinal movement of the track drive. 4， the cutting length is controlled by a photoelectric or contact type switch. 5， vacuum cleaner port PLC programming control
CO2 foaming agent automatic injection system
1, high pressure and low temperature metering pump station 2, mass flow calculation system 3, automatic cycle constant liquefaction device 4, liquid static mixing device 5, stainless steel high pressure anti-corrosion connection, pipe fittings 6, computer control system 7, low temperature transport system 8, buffer high-pressure and low temperature tank (with CO2/ethanol)
stacking unit
1, stack size: 1200-2400mm*600mm*900mm 2, lift motor power: 3kw 3, transmission motor power: 0.37kw 4, speed control mode: frequency conversion speed
Mold temperature cotroller
The heat conduction medium with high heat conduction is used to control the temperature rise of the die in a very short time. After setting the heat balance temperature, the mold temperature can automatically control its temperature within the minimum error and maintain the fixed value.
FAQ
Q：How much is the biggest throughput of xps insulation board production line? A：Our DYXPS-75/200 can yield 550-600kg/hr. Q：What’s the thickness range of the boards? A：Our full series of lines can produce from 10-200mm thickness directly. However, each model has its own suitable range, therefore thickness range of targeting market is the key determining factor when selecting machine. Q：What is the width range? A：The international standard width is 600mm, some countries have 1200mm and 900mm width. In principle, any width can be produced by changing die or adding slitting machine. Q:how can we guarantee quality? A: Always a pre-production sample before mass production; Always final Inspection before shipment Q: What should we prepare except material? A: You should prepare workshop, water line, electric line, compress air (if you need, we can help you buy air compressor). We can supply workshop layout drawing according to your workshop. Q: Where is your factory located? How can I visit there? A: Our factory is located in Longkou city, Shandong province, you can fly to Yantai or Qingdao airport, Yantai airport is nearer than Qingdao airport.
