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P188 Four Hoppers Encrusting Machine | For 3-Fillings Ball & Multi-Layer Products
Create Complex 3-Fillings Balls with Unmatched Precision
The P188 Four Hoppers Encrusting Machine is engineered for advanced food production. It can simultaneously handle one outer dough and up to three different fillings, enabling the creation of multi-textured products like never before.
Key Benefits at a Glance
4-Hopper Flexibility: Dedicated hoppers for the outer dough and three distinct fillings (e.g., paste, sauce, solid pieces)
Precision Encrusting: Advanced servo systems ensure each filling is perfectly centered with minimal waste
High-Output Production: Achieve outputs of 2,000 - 4,500 pieces per hour based on product complexity
Quick Changeover: Easily switch between product shapes and sizes with interchangeable molds and saved recipes
Hygienic Design: Full 304 Stainless Steel contact parts, easy to disassemble and clean
Unlock a New Dimension of Product Innovation
Move beyond single-filling products. The P188 empowers you to create intricate "ball within a ball" type snacks that command a premium in the market. Imagine a protein ball with an outer layer, a fruit paste middle layer, and a solid nut core - all produced automatically.
How It Achieves Multi-Layer Encrusting
Dough & Filling Supply: The four hoppers independently supply the outer dough and the three fillings. Each filling path is precisely controlled.
Sequential Injection: The machine's sophisticated nozzle head sequentially injects the fillings, layer by layer, while simultaneously forming the outer dough shell.
Forming & Cutting: The multi-layered product is then formed into a perfect sphere and cleanly cut.
Output: The finished balls are discharged onto a conveyor for the next stage (e.g., coating, cooling, packaging).
Technical Specifications
Parameter
Description
Model
P188
Number of Hoppers
4 Hoppers (1 for dough, 3 for fillings)
Production Capacity
2,000 - 4,500 pcs/hour (Depends on product size and number of fillings)
Product Weight Range
15g - 250g (easily adjustable)
Filling Ratio
Total filling ratio up to 40% (adjustable for each filling)
Power Requirements
380V / 3Phase / 50Hz (Can be customized for other standards like 480V/60Hz)
Control System
Advanced PLC + Touchscreen HMI with recipe memory for over 100 profiles
Construction Material
Contact Parts: 304 Stainless Steel
Who It's For & The Value It Brings
Ideal For:
Innovative Snack Companies: Developing next-generation protein balls, energy bites, and functional snacks with complex textures
Confectionery Manufacturers: Producing premium stuffed chocolates, truffles, and mochi with multiple centers
Contract Manufacturers (Co-packers): Offering advanced encrusting capabilities to multiple clients
Your Return on Investment:
Create High-Value Products: Multi-layer products allow for significant premium pricing and stronger branding
Reduce Labor Costs: Automate a highly complex manual process that is nearly impossible to replicate by hand at scale
Minimize Waste: Precise volumetric control of each ingredient reduces giveaway
Boost Innovation: Rapidly prototype and launch new, exciting products that stand out on shelves
Frequently Asked Questions (FAQ)
Q1: Can it handle fillings with different viscosities, like a thick paste and a liquid sauce?
A: Yes. The P188 is specifically designed with independent filling systems and specialized pumps/nozzles to handle a wide range of viscosities, from solid nut pieces to fluid fruit sauces, simultaneously.
Q2: How does the machine ensure the fillings remain centered and don't mix?
A: Through precise servo motor control and a carefully designed injection sequence. The fillings are injected in a specific order and contained within the developing dough shell, preventing them from mixing before the outer layer is sealed.
Q3: Is it difficult to clean the multiple filling pathways?
A: The machine is designed for efficient cleaning. The filling lines, nozzles, and hoppers are designed for quick disassembly (often tool-free), allowing for thorough cleaning and sanitation between production runs.
Q4: Can we test the machine with our own recipes?
A: Absolutely! We highly recommend a free test run at our facility. You can send us your outer dough and filling samples, and we will produce samples for you and provide a video of the entire process.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2010
Total Annual:
US$ 4,000,000-28,000,000
Employee Number:
70~100
Ecer Certification：
Verified Supplier
Sanghai Papa Machine Technology Co., Ltd.
Company Profile
Shanghai Papa Machine Technology Co., Ltd. is a professional manufacturer specializing in the R&D, production, sales, and service of food processing machinery. We are committed to providing high-quality equipmen... Sanghai Papa Machine Technology Co., Ltd.
Company Profile
Shanghai Papa Machine Technology Co., Ltd. is a professional manufacturer specializing in the R&D, production, sales, and service of food processing machinery. We are committed to providing high-quality equipmen...
