Parcel Sorting Intelligent Loop Cross Belt Sorter With Advanced Software For

Product Specification

Parcel Sorting Intelligent Loop Cross Belt Sorter with Advanced Software for Real Time Sorting Adjustments

The Realkey Cross Belt Sorter is an advanced system engineered for efficient sorting of parcels and cartons. It integrates tracks, carts, perpendicular belts, recognition, and communication technologies into a unified solution. Carts, connected in a continuous chain, feature belts aligned crosswise—hence "Cross Belt"—for item transport, loaded manually or automatically. At designated sorting stations, belts activate to ensure precise item placement.

Available in circular or linear configurations, these sorters offer exceptional performance. Circular models achieve 2 meters per second, sorting 22,000 items per hour, while linear designs reach 1.5 meters per second, handling 8,000 items hourly. Suited for high-throughput, multi-directional sorting, they’re essential in express delivery, e-commerce, apparel, food, cosmetics, airports, and pharmaceuticals.

Technical Parameters

Product Features

Mature and Reliable

The cross belt sorter excels at sorting small to medium parcels, accommodating a wide range of weights and volumes typical in express and e-commerce logistics. With multiple sorting chutes and stable performance, it’s a proven, widely adopted solution in global logistics, backed by mature technology.

High Applicability

This system boasts robust stability and high capacity, making it versatile for sorting cartons, envelopes, clothing, plastic-wrapped goods, books, and media. Customizable equipment specs and chute sizes (e.g., 600mm, 700mm, 750mm, or 1000mm) adapt to site needs. Modular cart tracks allow flexible site integration, with adjustable chute quantities to meet unique demands.

Simple Loading Operations

Tailored to user workflows, the sorter supports manual loading or automated platforms for scanning, weighing, and loading. Basic training enables workers to operate it quickly, enhancing operational ease.

Modular Solutions

Standardized components and a lightweight design streamline production, transport, assembly, and commissioning, ensuring swift customer response. Modular setups simplify maintenance, boosting equipment uptime and efficiency.

Cost-Efficient Operations

High sorting efficiency reduces operator workload, optimizes staffing, cuts labor and management costs, and accelerates business growth with streamlined operations.

Application

Postal and Express Delivery

Cross belt sorters shine in regional centers, transfer hubs, and large postal or courier facilities with heavy sorting volumes. As labor costs rise, linear models are prized for compact, adaptable designs that enhance productivity.

E-Commerce and Global Trade

E-commerce peaks demand versatile sorting solutions. Cross belt sorters deliver, supporting industries like fashion, tobacco, baby goods, grocery, and pharmaceuticals with efficient processing.

Advantages

Intelligent Vision Systems

Realkey’s sorters can integrate advanced vision technology for real-time cart monitoring, isolating faulty carts to prevent errors and issuing rapid alerts to minimize downtime (requires auto-feeding).

Enhanced Cart Linkage Technology

Realkey’s algorithms optimize cart usage—single carts for small items, dual carts for parcels up to 1.2 meters—offering flexibility and efficiency without added costs.

Automated Maintenance Management

The interface allows carts to autonomously navigate to maintenance areas, reducing manual intervention and improving upkeep efficiency.

Proven Durability

With 18 years of logistics automation expertise, Realkey provides rugged, dependable sorting solutions, solidifying our status as a trusted industry partner.