Realkey Cross Belt Sorter Optimized For E-Commerce Designed To Reduce Labor

Product Specification

Realkey Cross Belt Sorter Optimized For E-Commerce Designed To Reduce Labor Costs

As e-commerce continues to reshape global logistics, the Realkey Cross Belt Sorter offers a smart, automated solution for high-speed, high-accuracy parcel sorting. Whether handling cartons, polybags, or irregularly shaped packages, this system significantly reduces the need for manual labor while maximizing throughput and space efficiency.
Each system consists of modular tracks, high-speed carts, cross belts, recognition units, and smart communication controls. Carts move in parallel along a fixed path, forming a seamless mainline where items are automatically discharged at designated points via synchronized belt activation—hence the name "Cross Belt Sorter."

Two Configurations, One Powerful Platform
Circular Cross Belt Sorter
Speed: Up to 2 m/s
Throughput: Up to 22,000 items/hour
Ideal for high-volume hubs with centralized layouts
Linear Cross Belt Sorter
Speed: Up to 1.5 m/s
Throughput: Up to 8,000 items/hour
Designed for narrower sites and adaptable workflows
From express delivery and e-commerce to cosmetics, pharma, and airports, this system brings automation and versatility to every industry requiring fast, accurate sorting with minimal operator input.

Technical Parameters

Industry Applications
Postal & Express Delivery
Widely implemented in transfer centers, distribution hubs, and major sorting branches, cross belt sorters automate labor-intensive processes and handle diverse item types with speed and consistency—particularly valuable in regions facing rising labor costs.
E-Commerce & Cross-Border Trade
With peak volumes during seasonal campaigns and daily fluctuations, e-commerce warehouses benefit from this system’s ability to handle large volumes with ease. Whether sorting clothing, consumer goods, groceries, or healthcare items, the Cross Belt Sorter ensures rapid order fulfillment with minimal human intervention.

Key Features & Advantages
Vision-Based Smart Monitoring
Optional vision systems allow for real-time status detection across all carts. Carts with operational issues are automatically removed from circulation, preventing bottlenecks and ensuring smooth operation (feature available with automated feeding systems).
Dual-Cart Flexibility
Realkey’s proprietary recognition and programming technologies enable dual-cart mode for large parcels (up to 1.2 meters) and single-cart mode for smaller items. This adaptive handling boosts efficiency and expands the system’s capacity range—no extra hardware required.
Automatic Maintenance Mode
Through the system interface, users can assign specific carts for maintenance. These carts will auto-navigate to service stations, eliminating manual recovery, reducing downtime, and improving overall system lifespan.
Proven Stability
With 18+ years of experience in sorting and conveying systems, Realkey products are trusted for their long-term reliability and durability, especially in demanding logistics environments.

Smarter Sorting Starts Here
The Realkey Cross Belt Sorter isn’t just a machine—it’s a strategic upgrade to your fulfillment operation. It’s engineered for volume, accuracy, and scalability, while driving down labor requirements and error rates.
Contact Realkey today to customize a sorting solution tailored to your facility's needs.