Advanced Loop-Type Cross Belt SorterEngineered for Precision and Warehouse

Product Specification

Advanced Loop-Type Cross Belt SorterEngineered for Precision and Warehouse Efficiency

The Realkey Cross Belt Sorter is a cutting-edge logistics solution, expertly designed to streamline the handling and sorting of parcels, cartons, and packaged goods. This fully integrated system combines track-based mechanics, intelligent carts, perpendicular conveyor belts, and smart communication protocols to deliver high-speed, high-accuracy item distribution. The belt mechanism on each cart operates at targeted locations to ensure each item is placed in the correct chute with pinpoint accuracy.
Available in looped (circular) and linear track designs, this equipment offers scalable throughput. The circular model achieves speeds up to 2 m/s, processing around 22,000 items per hour, while the linear option reaches 1.5 m/s and sorts approximately 8,000 units per hour. These systems are indispensable in sectors such as e-commerce, courier services, fashion logistics, pharmaceuticals, airports, and consumer goods.

Technical Parameters

Core Benefits and Features
Stable and Trusted Performance
The Realkey sorter is optimized for handling small to medium-sized items, covering a broad spectrum of weights and packaging types. With globally deployed units and consistent uptime, it’s a robust, field-tested choice for both domestic and international logistics centers.
High Flexibility
This solution sorts various goods—ranging from boxes and polybags to books and garments—with ease. Available in several customizable belt and chute widths (600mm to 1000mm), the system adapts to different facility sizes and operational needs. Modular cart rails provide scalable installation, accommodating specific layout requirements.
User-Centric Loading
Designed with operational simplicity in mind, the sorter supports both manual loading and automated systems for scanning, dimensioning, and weight capture. Its intuitive interface enables quick onboarding and smooth daily operations.
Modular, Scalable Design
Built from standardized, lightweight components, the Realkey sorter simplifies the manufacturing, shipping, and commissioning process. Maintenance is also streamlined thanks to a modular layout, keeping downtime to a minimum and maximizing efficiency.
Cost-Effective Logistics
With high-speed sorting and reduced reliance on manual labor, this system minimizes human error, optimizes team allocation, and significantly cuts operating costs—helping businesses scale faster and more efficiently.

Application Scenarios
Postal and Courier Services
In sorting hubs and distribution centers where volume is high and labor costs are rising, linear systems are particularly valued for their space-saving footprints and adaptability to facility constraints.
E-Commerce and Multinational Distribution
As online retail and global logistics grow, the demand for smart, responsive sorting systems has surged. The Realkey Cross Belt Sorter is equipped to handle categories like consumer electronics, apparel, packaged foods, and medical supplies with minimal disruption and maximum throughput.

Competitive Advantages
Vision-Guided Precision
When paired with automatic feeding systems, Realkey’s vision-integrated modules allow real-time cart analysis, detect anomalies, and proactively isolate defective units—reducing sorting errors and equipment interruptions.
Smart Cart Allocation
The system’s intelligent dispatch algorithm ensures optimal cart usage: individual carts for compact items and dual-cart configurations for larger packages (up to 1.2 meters), maximizing operational flexibility and capacity without requiring additional infrastructure.
Automated Service Routing
Carts needing repair or recalibration are automatically rerouted to designated maintenance stations, reducing manual checks and improving long-term system reliability.
Built for Long-Term Use
With nearly two decades of expertise in warehouse automation, Realkey delivers products that combine durability, efficiency, and service excellence—earning it a strong reputation across logistics industries worldwide.