| Packaging Details | ESD Protective Packaging |
| Delivery Time | 5-25 working days(varies by product) |
| Payment Terms | T/T |
| Supply Ability | 100,000 pieces/month |
| Place of Origin | China |
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Product Specification
| Packaging Details | ESD Protective Packaging | Delivery Time | 5-25 working days(varies by product) |
| Payment Terms | T/T | Supply Ability | 100,000 pieces/month |
| Place of Origin | China | ||
| High Light | Precision Turnkey PCB Manufacturing ,X Ray Turnkey PCB ,12 SMT Lines Turnkey PCB | ||
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In electronics manufacturing, precision is not optional—it is essential to product reliability and performance. A single misaligned component, a cold solder joint, or an undetected void in a BGA can compromise the functionality of your entire product. Studio Electronics delivers precision turnkey PCB manufacturing backed by 12 fully automated SMT lines and comprehensive 3D X-Ray inspection capabilities. As a premier provider of PCB assembly in China, we combine high-accuracy equipment, rigorous process controls, and multi-layered inspection to deliver boards that perform exactly as designed—every time, in every batch. Whether you need a complex medical device PCB or an automotive control module, our precision manufacturing ensures reliability and performance.
| Equipment | Precision Specification | Why It Matters |
|---|---|---|
| 12 Automated SMT Lines | Placement accuracy: ±25μm; supports 01005 components; 0.3mm pitch BGAs; up to 100,000 CPH | Ensures components are placed exactly where designed; prevents misalignment-related defects |
| Automatic Wave Soldering | Closed-loop temperature control; ±1°C accuracy; programmable conveyor speed and preheat profile | Consistent THT soldering across varying board thicknesses and thermal masses |
| Programmable Soldering Robots | ±0.05mm positional accuracy; selective soldering capability | Precision soldering for complex, mixed-technology boards |
| 3D SPI | Micron-level paste measurement; real-time feedback to screen printer | Prevents paste-related defects before component placement |
| 3D X-Ray Inspection | Automated void calculation; detects defects smaller than 10μm | Verifies hidden solder joints that cannot be inspected optically |
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±25μm Placement Accuracy – Our 12 SMT lines deliver industry-leading placement precision, ensuring that fine-pitch components (0.3mm BGAs, 01005 passives) are positioned with exacting accuracy. This reduces soldering defects and improves long-term reliability.
3D X-Ray Inspection – For BGAs and QFNs, where solder joints are hidden beneath the component body, 3D X-Ray provides full visibility of void formation, bridging, and insufficient solder. Automated void calculation ensures each joint meets your quality criteria.
Robotic Soldering Accuracy – Our programmable automated soldering robots provide ±0.05mm positional accuracy—far exceeding manual soldering consistency—ensuring reliable joints on complex mixed-technology assemblies.
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SPI (3D Solder Paste Inspection) – Captures paste volume, height, and area data for every pad; rejects boards with paste anomalies before reflow, saving components and reducing rework
AOI (Automated Optical Inspection) – Inspects component presence, polarity, alignment, and solder joint quality; AI-assisted defect classification ensures accurate detection
3D X-Ray Inspection – Critical for BGA, QFN, and LGA packages; detects voids, bridging, and insufficient solder on hidden joints; automated reporting per board serial number
ICT (In-Circuit Tester) – Verifies component-level values (resistance, capacitance, inductance) and detects shorts/opens
FCT (Functional Circuit Test) – Powers up the board and simulates actual operating conditions to validate performance
Flying Probe Test – Fixture-less electrical testing; ideal for low volume PCB assembly where test fixtures are cost-prohibitive
Reliability Laboratory – Thermal shock (-40°C to +125°C), temperature cycling, damp heat, and vibration testing to ensure long-term durability
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| Volume Type | Precision Protocol |
|---|---|
| Prototypes | 100% AOI + 100% X-Ray + Flying Probe + FCT on every board |
| Small Batch | 100% AOI + 100% X-Ray + ICT + FCT on every board |
| High Volume | 100% AOI + 100% X-Ray + ICT (statistical FCT sampling with full coverage available on request) |
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Medical Devices – Zero-defect quality requirements; FDA traceability; 100% X-Ray and FCT coverage
Automotive Electronics – Vibration-resistant solder joints; thermal cycling verification
Aerospace – Ultra-reliable assemblies; 100% inspection coverage; full quality documentation
Industrial Controls – Signal integrity in harsh environments; controlled impedance; environmental testing
Choose Studio for precision turnkey PCB manufacturing—where 12 automated SMT lines, advanced X-Ray inspection, and comprehensive quality controls deliver boards you can trust
Company Details
Business Type:
Manufacturer
Year Established:
2003
Total Annual:
30000000-40000000
Employee Number:
300~500
Ecer Certification:
Verified Supplier
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