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High Precision Fully Automatic Powerful Dicing System for SMT Assembly Line
The dicing system utilizes a specialized slim blade mounted on the spindle head to perform precision cutting operations. Through high-speed spindle rotation, it accurately cuts materials including glass, ceramic, semiconductor chips, PCB boards, EMC wire frames, and various other substrates.
Operation Procedures
Wafer or Strip
Tape Mounting
Dicing
Cleaning
UV Separation
Automated Dicing System Description
The auto-dicing system performs complete automated operations through a comprehensive process sequence including feeding, position calibration, cutting, cleaning/drying, and unloading.
Feeding Automatically
Position Alignment
Auto-Dicing
Cleaning/Drying
Unloading Automatically
Automatically removes dicing material from magazine and transfers to working platform
Performs automatic dicing position alignment
Completes the entire dicing process automatically
Utilizes pure water and compressed air for cleaning and drying
Automatically returns processed material to magazine
Applications
The automatic dicing system is widely used for precision cutting of semiconductor chips, LED chips, EMC lead frames, PCB boards, IR filters, sapphire glass, and ceramic thin plates.
Ceramic Substrate
Silicon Rubber
Lead Frame
Silicon Wafer
PCB
Glass
Operating Requirements
Clean compressed air with atmospheric pressure dew point of -10°C to -20°C, residual oil content of 0.1ppm, and filtration accuracy above 0.01μm/99.5%
Operating environment temperature: 20°C to 25°C with fluctuation control within ±1°C
Cutting water temperature: 22°C to 27°C (variation within ±1°C)
Cooling water temperature: 20°C to 25°C (variation within ±1°C)
Installation away from external vibrations, impact sources, high-temperature devices like blowers, and oil mist generators
Strict adherence to provided product manual for operation
Full Auto Dicing System YS-2000AD Product Features
Control Interface
Touch LCD with simple, intuitive design supporting multiple languages (Chinese, English, Korean)
Automation
Fully automated feeding, position alignment, cutting, cleaning/drying, and unloading
Maximum Capacity
High precision cutting for materials up to 300mm diameter
Cutting Efficiency
Double spindle simultaneous cutting with over 85% higher capacity than single spindle systems
Alignment System
CCD automatic alignment
Monitoring System
Real-time pressure, water pressure, and current monitoring to prevent air spindle damage
Dicing Spindle
2.4 kW × 2 sets (Maximum: 60,000 RPM)
Positioning Accuracy
Repeat positioning accuracy: 0.001mm
Cutting Speed
0.05 to 400 mm/sec
Magazine Capacity
20 to 30 layers of frame storage per magazine
Blade Size
Standard: 2 Inch (Maximum: 3 Inch)
Process Description
Mechanism removes material from magazine and transfers to temporary table
Unloading robot moves dicing material to chuck for dicing process
Feeding robot transfers dicing material to cleaning platform for cleaning and drying
Unloading robot sends cleaned and dried material to temporary table
Robot returns processed dicing material to magazine
Case Sharing
Optional Equipment
Blade damage detection function
Automatic setting function
Dicing visual function
3-inch dicing blade compatibility
Platform Capacity Comparison
Standard 8-inch Platform
Capacity: 2 pieces of material
SDS1000/ADS2000 with 12-inch Chuck
Capacity: 4 pieces of material per cycle
Efficiency Benefits
Reduced loading times
Accommodates larger product sizes
Promotes over 8% efficiency improvement
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2005
Total Annual:
10000-50000
Employee Number:
1000~2000
Ecer Certification：
Verified Supplier
YUSH Electronic Technology Co.,Ltd was founded in 2005,is located in the world manufacturing city Jiangsu,Guprofessional pcb separator/pcb depanelizer electronic equipment machinery. The company has advanced production and processing equipment and an experienced development and manufacture tea... YUSH Electronic Technology Co.,Ltd was founded in 2005,is located in the world manufacturing city Jiangsu,Guprofessional pcb separator/pcb depanelizer electronic equipment machinery. The company has advanced production and processing equipment and an experienced development and manufacture tea...
