High-Heat Foldable FPC Aluminium Substrate for LED Lighting

Product Specification

High-Heat Foldable FPC Aluminium Substrate for LED Lighting

Product Overview:

Engineered for superior thermal management, this Aluminium Substrate FPC offers the perfect blend of high-efficiency heat dissipation and mechanical flexibility. Designed for high-power LED applications and compact automotive lighting, its foldable F4B structure allows for seamless installation in complex 3D housings without compromising electrical stability. With excellent thermal conductivity and durable bending performance, this board ensures a longer lifespan for heat-sensitive components in demanding industrial and consumer environments.

Key Selling Points:

• Superior Heat Dissipation: Aluminium base ensures rapid cooling for high-power LEDs.

• 360° Foldable Design: Flexible F4B substrate supports complex spatial assemblies.

• Thermal Resilience: Maintains stable dielectric performance under high-heat operation.

Engineering Support: DFM (Design for Manufacturing) check before production.

Testing: Flying Probe Test, Fixture Test, Impedance Control Test, Thermal Stress Test.

“ Instant PCB(1-38 layers)”--PCBgate

PCBgate is a professional PCB manufacturer providing high-quality printed circuit boards for global electronics industries.

We are capable of manufacturing a wide range of PCB types to meet different application requirements, including:FR-4 PCBs,ceramic PCBs,carbon oil PCBs,Aluminum PCBs,Flexible & Rigid-Flex PCBs.

We specialize in custom metal-base FPC fabrication, providing high-reliability solutions for high-brightness LED modules and automotive electronics. By combining precision impedance control with advanced aluminium bonding technology, we achieve the thermal conductivity required for your most demanding lighting designs.

This structure is ideal for outdoor floodlights, car headlamps, and industrial cooling modules. We ensure 100% thermal stress testing and electrical inspection to guarantee that every board meets the highest industrial standards for heat management and flexibility.

We support FPC connector samples, small-batch trials, and mass production to meet different customer requirements, helping you accelerate your product's time-to-market.

Our FPC manufacturing capability includes:

• Precision Contacts: Phosphor bronze with gold/tin plating options

• Housing Material: High-temp LCP for lead-free soldering

• Locking Types: Flip-lock (ZIF), Slide-lock, or Friction-fit options

• Mounting Styles: Right-angle or Vertical SMT configurations

• Pin Counts: Customizable from 4 to 60+ positions

• Rigorous QC: Contact resistance testing and 50+ mating cycles durability

Standard FPC Production Flow:

Cutting→ Drilling→ PTH → Copper Plating → Pre-treatment → Dry Film Lamination → Exposure→ Developing→ Etching→ Stripping → Surface Treatment→ Coverlay Lamination → Stiffener Attachment → Baking→ Silkscreen  → E-test  → Punching/Laser Cutting → FQC → Packaging

Attention: pictures are for reference only. The specific products are subject to the original factory model. 

Standard Packaging: Inner Vacuum Packaging + Outer Carbon Box.

Delivery Partners: EMS,DHL,SF-express, FedEx, UPS or Sea/Air Freight for bulk orders.

                                                                          • 15 years of experience in FPC manufacturing.

                                                                          • Professional engineering support

                                                                          •One-Stop Solution

                                                                          •Reliable Durability

                                                                          • Fast prototype delivery

                                                                          • Global customers from Europe, USA and Asia

                                                                          • Own Global Supply System. 

                                                                          • Fast and safe way by EMS/DHL/SF-express/Fedex,etc.

                                                                          • New styles updating everyday and MOQ for all the styles; 

1. What's your MOQ and what is PCBgate's fastest delivery time?

A: Our MOQ is Minimum packaging quantity, please contact us for details. Sample to mass production all can be supported by PCBgate.

2. Which payment terms does  PCBgate accept?

A:Advance T/T,Western Union,Paypal, L/C,Credit Card, Cheque,Money Gram and Others.

3.What files are required for FPC quotation?

A:Gerber files, FPC specifications and quantity.

4. How to test FPC boards?

A: AOI,Fly probe testing,Text fixture testing,FOC,Bending Test etc.

Shipping Information

Welcome to send us your FPC Gerber files for quotation.  

Our engineering team will respond within 24 hours.