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Vision-guided screw locking machine with 4-axis PC grounding intelligent screwing system for high-precision traceable screw tightening applications.
Product Overview
The PC Grounding Intelligent Screwing Machine 1.0 is a cabinet-type, high-precision automatic screw fastening solution built on a PC industrial platform. Combining Hikvision vision camera, smart electric screwdriver, closed-loop stepper motion system and safety light curtain protection, this equipment delivers stable, repeatable screw locking performance for modern smart manufacturing.
Built for robustness, durability and simple installation, the machine supports point-to-point teaching, CAD coordinate import, full-process fastening data recording, defect detection and optional MES system interconnection. It effectively solves common assembly issues including missing screws, floating screws and thread stripping, significantly reducing manual inspection workload and improving product assembly consistency.
Ideal for grounding screw assembly of PCBA, consumer electronics, control modules and electronic assemblies. Operators can debug programs, monitor real-time torque waveforms, and export production reports via user-friendly graphic interface without complex coding knowledge.
Core Advantages & Key Features
Powerful PC-based control system: Runs on industrial all-in-one PC under OS. Supports CAD coordinate import and manual point-to-point teaching for rapid program creation for new products.
Intelligent full-process fastening detection: Real-time waveform reading from smart electric screwdriver. Automatic detection for missing screws, floating height and stripped threads. Local CSV data storage and XLS data export for complete production traceability.
Multi-level operation management: Comprehensive user permission system for factory production safety and access control.
Optional expandable industrial functions: Barcode/QR-code scanning capability (requires external scanner hardware) and MES interconnection for uploading production records to remote servers via Ethernet.
High-precision servo-driven mechanical structure: Positioning accuracy of ±0.03 mm with dual-mode screw feeding (suction-type or blowing-type). Average locking cycle of 1.5-3 seconds per screw.
Robust construction: Heavy-duty cabinet frame ensures long-term stable continuous production in demanding environments.
Complete safety & human-centered design: Equipped with safety light curtain, physical emergency stop button, warning indicator light and keyboard-mouse drawer for operator convenience.
Premium branded components: Features smart electric screwdriver, AirTAC pneumatic parts, Hikvision industrial camera, Mean Well switching power supply, closed-loop stepper motors and self-developed tower-type screw feeder for reliable long-term operation.
Main Components
Smart electric screwdriver
Self-made tower-type screw feeder
PC All-in-One Industrial Computer
Safety light curtain
Physical operation button panel & emergency stop
Hikvision visual camera
Keyboard and mouse pull-out drawer
Technical Specifications
Item
Parameter
Axis traveling distance
300 × 250 × 200 mm
Max locking product dimension
240 × 250 mm
Driven method
Closed-loop Servo / Stepper Motor
Positioning accuracy
±0.03 mm
Screw feeding method
Suction type / Air blowing type (selectable)
Single screw locked time
1.5-3 seconds
Power supply voltage
AC220V
Rated Power
1200W
Compressed Air Supply
0.4-0.6 MPA
Total machine weight
200 KG
Quantity of electric screwdriver
1 unit
Application Scenarios
This intelligent screw fastening machine fits mass-production assembly for:
PCBA & electronic control board grounding screw locking
3C consumer electronics assembly
Small household appliances and instrument modules
Automotive electronic component fastening
Any manufacturing scenario requiring screw-locking traceability and quality inspection
Ideal For Manufacturers Who Require
Traceable screw-locking records, real-time torque monitoring, defect auto-alarm, and equipment connectivity to factory MES management systems. This machine replaces repetitive manual screwing work, reduces human error, and lowers inspection costs while improving production quality and efficiency.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2012
Total Annual:
2,000,000.00-3,000,000.00
Employee Number:
80~100
Ecer Certification：
Verified Supplier
Shenzhen HanSome Technology Co.,Ltd(HSTECH)was estabilished in 2012 by prefessional and experienced engineer who wroked many years in EMS company,we specilized in PCB handling equipments at first, then we develop the PCB depaneling machine and SMT cleaning machine. HSTECH not only have professional ... Shenzhen HanSome Technology Co.,Ltd(HSTECH)was estabilished in 2012 by prefessional and experienced engineer who wroked many years in EMS company,we specilized in PCB handling equipments at first, then we develop the PCB depaneling machine and SMT cleaning machine. HSTECH not only have professional ...
