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Double Side Countersink Hole PCB for Consumer Electronics
♦ What's Countersink Hole PCB?
A Countersink Hole PCB is a printed circuit board whose mounting or component holes are machined with a conical flare at the top, allowing flat-head screws or connectors to sit flush with (or slightly below) the board surface instead of protruding.
♦ Key Points of Countersink Hole PCB?
Geometry
A two-step hole: the smaller pilot hole goes through the board, while the larger conical section is cut to a specific angle—typically 82°, 90° or 120°—so the screw head matches the taper.
Purpose
Eliminates screw-head stand-off, saving vertical space and preventing short circuits to nearby enclosures or shields
Improves mechanical strength by distributing clamping force over a larger bearing area
Gives a neat, planar appearance for card-edge guides, front panels or RF shields
Design parameters
Major diameter (D2): the top countersink diameter, chosen to clear the screw head
Minor diameter (D1): the drilled hole for the screw shank or plated via
Depth (h): usually controlled to leave ≥ 0.2 mm of PCB material below the taper to avoid breakout
Angle (θ): must match the screw head angle (common metric/Imperial screws use 90°)
Manufacturing
Done after normal drilling but before plating: a precision CNC cutter or secondary drilling station forms the cone; burrs are removed and the board is cleaned before electroless copper
If the countersink intersects a plated via, the via is plugged or tented to prevent solder leakage during reflow
Typical applications
Edge-mounted connectors, power devices secured with flat-head screws, RF modules, LED boards that must sit flush against heat-sinks, or any assembly where height clearance is critical
♦ Technical Parameters
Item
Specification
Laers
1~64
Board thickness
0.1mm-10.0mm
Material
FR-4,CEM-1/CEM-3,PI,High Tg,Rogers
Max panel size
32"×48"(800mm×1200mm)
Min hole size
0.075mm
Min line width
3mil(0.075mm)
Surface finish
OSP,HASL,Imm Gold/Nickel/Ag, Electric gold
Copper thickness
0.5-15 OZ
Soldermask
Green/Yellow/Black/White/Red/Blue
Silkscreen
Red/Yellow/Black/White
Min PAD
5mil(0.13mm)
Inter package
Vacuum
Outer package
Carton
Outline tolerance
±0.75mm
Hole tolerance
PTH:±0.05 NPTH:±0.025
Certificate
UL,ISO 9001,ISO14001,IATF16949
Special request
Blind hole+Gold finger+ BGA
Material Suppilers
Shengyi, KB, Nanya, ITEQ,etc.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Employee Number:
>800
Ecer Certification:
Verified Supplier
DQS Electronic is located in Shenzhen, focusing on PCB Layout Design, PCB Fabrication, Electronic Components Sourcing, SMT, PCB Assembly and Testing. We are a one-stop EMS electronic manufacturing company committed to providing global customers with rapid prototyping and mass production.
Our produ...
DQS Electronic is located in Shenzhen, focusing on PCB Layout Design, PCB Fabrication, Electronic Components Sourcing, SMT, PCB Assembly and Testing. We are a one-stop EMS electronic manufacturing company committed to providing global customers with rapid prototyping and mass production.
Our produ...