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The HTD800 is a GMP-compliant IBC bin blender engineered for homogeneous mixing of pharmaceutical powders and granules. Using an Intermediate Bulk Container (IBC) as the blending vessel, the system eliminates repeated material transfer, significantly reducing cross-contamination risk, product segregation, and operator exposure to active pharmaceutical ingredients (APIs).
With a 400L hopper capacity and 200kg maximum loading, the HTD800 features a closed blending process with SUS316L product-contact surfaces, PLC touchscreen control, and automatic container clamping. The gentle tumbling motion preserves granule integrity while achieving ≥99% mixing uniformity within optimized cycle times.
Technical Specifications
Model
HTD800
Hopper Volume
400L
Max Loading Capacity
200 kg
Working Speed
3-10 r/min
Mixing Uniformity
≥99%
Loading Factor
50%-80%
Motor Power
5.5 kW
Machine Weight
1,200 kg
Key Features
GMP-Compliant Design: Fully enclosed blending process with SUS316L polished product-contact surfaces (Ra ≤0.4μm), seamless welds, and crevice-free construction meeting pharmaceutical GMP guidelines for oral solid dosage manufacturing.
Closed Containment Blending: IBC-based single-vessel process eliminates intermediate transfer steps, reducing dust generation, cross-contamination, and API exposure while maintaining complete batch integrity.
PLC Touchscreen Control: 7-inch color HMI with recipe storage, batch recording, speed control, and alarm monitoring. Supports 21 CFR Part 11 compliance with electronic batch records and audit trail capability.
Automatic Clamping System: Hydraulically actuated container clamping with safety interlocks ensures secure IBC positioning during rotation and prevents operation without proper container engagement.
Gentle Tumbling Motion: Optimized rotation profile preserves particle size distribution and prevents attrition of friable granules, making it suitable for direct compression and encapsulation blends.
Frequently Asked Questions
What is the advantage of IBC blending over traditional V-blenders or ribbon blenders?
IBC blending eliminates product transfer between containers by using the same bin for blending, storage, and discharge. This closed system reduces contamination risk, minimizes dust generation, lowers cleaning validation requirements, and improves overall containment for potent APIs.
Is the HTD800 suitable for potent or highly active compounds?
Yes, the HTD800 features a fully enclosed design with dust-tight IBC connections and optional high-containment configurations including split butterfly valves and inflatable seals for processing potent compounds up to OEB 3-4 levels.
What IBC container sizes are compatible with the HTD800?
The HTD800 frame accommodates IBC containers from 200L to 600L volume with standard DIN or custom connection interfaces. Quick-change adapter plates allow format changes within minutes for multi-product facilities.
What after-sales support do you provide?
We provide IQ/OQ documentation, on-site installation and commissioning, operator training, preventive maintenance programs, spare parts supply, and remote technical support for the lifetime of the equipment.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2014 Year
Ecer Certification:
Verified Supplier
Since its establishment in 2014, TIWIN INDUSTRY has accumulated over a decade of valuable industry experience, becoming a trusted and leading supplier in the sector. We specialize in providing high-quality machinery and production line solutions for the pharmaceutical, food, and chemical industries,... Since its establishment in 2014, TIWIN INDUSTRY has accumulated over a decade of valuable industry experience, becoming a trusted and leading supplier in the sector. We specialize in providing high-quality machinery and production line solutions for the pharmaceutical, food, and chemical industries,...