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This magnesium stearate spray system machine is equipped with highly responsive sensors, a high-speed PLC, and high-speed pneumatic solenoid valves. Users can conveniently configure the required atomized powder volume for each specific mold set via the Human-Machine Interface (HMI), setting a volume that exceeds the lubricant content of the product itself.
The integrated sensors accurately detect the number of molds passing through the system, automatically and synchronously adjusting the powder output rate per unit of time to ensure uniform powder distribution across the molds. Furthermore, the device features synchronized start-up and shut-down functions, thereby preventing the wasteful use of lubricants.
The equipment also includes an intermittent spot-spraying function for low-speed operation; users can customize the specific threshold—defined as fewer than a certain number of molds passing per second—at which this spot-spraying mode is automatically activated. Alternatively, the system can be switched to manual mode, allowing for the independent activation of individual functions. The device features three powder output ports, enabling seamless integration with tablet presses configured for single-output, dual-output, or triple-output production.
Technical Specifications
Specification
Value
Powder spraying positions
3
Power
450 W
Machine dimension
800×500×1400 mm
Machine weight
60 kg
Max. powder container capacity
8 L
Max. powder output
1800 g/h
Compressed air
0.1 MPa
Powder output per unit
0.1-6 mg
Voltage
220 V
Key Features
Resolves the issue of tablet sticking to the punches during the compression process by applying a lubricant coating to the punches
The lubricant powder spray volume is fully adjustable, allowing the sticking problem to be resolved using the minimum possible amount of lubricant
Features targeted spraying on the punches, ensuring that each individual punch is coated with lubricant uniformly
Capable of spraying various lubricants, such as magnesium stearate and starch
Employs advanced industrial control technology to ensure stable and continuous equipment operation
All parts in contact with pharmaceutical powder are constructed from 316 stainless steel, complying with GMP certification standards
Frequently Asked Questions
What is a Magnesium Stearate Powder Spraying Machine?
A Magnesium Stearate Powder Spraying Machine is designed to apply a controlled amount of magnesium stearate powder onto tablet press punches, dies, or other tooling using compressed air. It helps reduce sticking, improve lubrication, minimize tool wear, and enhance production efficiency.
What industries is the machine suitable for?
It is widely used in:
Nutraceutical production
Food supplement manufacturing
Powder metallurgy
Chemical processing
Other powder handling applications
Why is magnesium stearate used?
Magnesium stearate is an effective lubricant and anti-adherent that helps:
Prevent sticking and picking
Reduce friction between tooling and material
Improve tablet appearance
Extend tooling life
Minimize machine downtime for cleaning
What is the recommended air pressure?
The recommended compressed air pressure is generally: 0.2-0.6 MPa (2-6 bar). The optimal pressure depends on:
Powder particle size
Powder flowability
Nozzle design
Spraying distance
Why is the powder sprayed unevenly?
Possible causes include:
Moist or caked powder
Insufficient air pressure
Blocked spray nozzle
Air leakage in the conveying system
Low powder level in the hopper
Poor powder flowability
Why does the machine become clogged?
Common reasons include:
High humidity
Moist powder
Lack of regular cleaning
Powder buildup inside the hose
Extremely fine powder particles
What routine maintenance is required?
Recommended daily maintenance includes:
Cleaning the spray nozzle
Cleaning the powder conveying tube
Checking the air filter
Draining moisture from the air supply
Inspecting seals and fittings
Emptying the powder hopper before long-term storage
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2014 Year
Ecer Certification:
Verified Supplier
Since its establishment in 2014, TIWIN INDUSTRY has accumulated over a decade of valuable industry experience, becoming a trusted and leading supplier in the sector. We specialize in providing high-quality machinery and production line solutions for the pharmaceutical, food, and chemical industries,... Since its establishment in 2014, TIWIN INDUSTRY has accumulated over a decade of valuable industry experience, becoming a trusted and leading supplier in the sector. We specialize in providing high-quality machinery and production line solutions for the pharmaceutical, food, and chemical industries,...