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HTD1000 Automatic IBC Container Blending System 600L PLC Recipe Management 7kW for Powder Granule CE
The HTD1000 is a fully automatic IBC container blending system that integrates positioning, clamping, rotation, and discharge into a single automated sequence. With a 600L hopper capacity, 300kg maximum load, and 100-recipe PLC storage, this system delivers consistent high-uniformity powder and granule blending with minimal operator intervention.
Designed for medium to high-volume pharmaceutical, nutraceutical, and food production facilities, the HTD1000 features automatic IBC docking with guided positioning, servo-controlled rotation speed profiling, and complete batch documentation capabilities for regulatory compliance and process optimization.
Technical Specifications
Model
HTD1000
Hopper Volume
600L
Max Loading Capacity
300 kg
Working Speed
3-12 r/min
Mixing Uniformity
≥99%
Loading Factor
50%-80%
Motor Power
7 kW
Machine Weight
1,500 kg
Key Features
Fully Automatic Operation: Integrated servo-driven positioning, hydraulic clamping, controlled rotation, and automated discharge sequence executed with single-button start. Eliminates manual IBC handling and reduces operator labor requirements.
Recipe Management System: 10-inch color touchscreen with storage for 100 programmable blending recipes including rotation speed, time, direction alternation, and ramp profiles. Password-protected access levels for operator, supervisor, and administrator roles.
Servo Speed Profiling: Variable speed rotation with programmable acceleration and deceleration ramps, bi-directional blending cycles, and step-speed profiles to optimize mixing efficiency for different powder characteristics.
Automatic IBC Docking: Guided roller conveyor interface with powered positioning ensures precise IBC alignment. Automatic clamping with safety interlock confirmation before rotation initiation prevents misalignment and container damage.
Batch Documentation: Automatic recording of blend parameters, cycle times, operator ID, and completion timestamps. USB export capability for batch records supports regulatory filing and process validation requirements.
Frequently Asked Questions
How many IBC container sizes can the HTD1000 accommodate?
The HTD1000 frame supports IBC containers from 300L to 800L with automatic recognition via RFID-tagged containers. The system automatically loads the corresponding recipe parameters based on container identification, eliminating setup errors between product changeovers.
What is the typical blending cycle time for a full 300kg batch?
Typical blending time for a 300kg batch ranges from 15-30 minutes depending on powder characteristics, with ≥99% uniformity typically achieved within 20 minutes for most free-flowing pharmaceutical powder blends. The actual cycle is validated during commissioning for each specific formulation.
Can the HTD1000 integrate with upstream and downstream equipment?
Yes, the HTD1000 features I/O interfaces for integration with IBC filling stations, tablet press hoppers, and capsule filling machine lifts. Modbus TCP and OPC-UA protocols enable communication with central SCADA and MES systems for full line automation.
What documentation is provided for validation?
We provide complete IQ/OQ documentation packages, functional design specifications, electrical and mechanical drawings, component certificates, material traceability records, and on-site validation support to assist with your regulatory submission requirements.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2014 Year
Ecer Certification：
Verified Supplier
Since its establishment in 2014, TIWIN INDUSTRY has accumulated over a decade of valuable industry experience, becoming a trusted and leading supplier in the sector. We specialize in providing high-quality machinery and production line solutions for the pharmaceutical, food, and chemical industries,... Since its establishment in 2014, TIWIN INDUSTRY has accumulated over a decade of valuable industry experience, becoming a trusted and leading supplier in the sector. We specialize in providing high-quality machinery and production line solutions for the pharmaceutical, food, and chemical industries,...
