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{"title":"Bottling Pharmaceutical Packaging Lines SUS316 Tablet Counting And Filling","imgUrl":"https:\/\/img.chinax.com\/nimg\/76\/2d\/aad9eeaedeee26c1fa857b6ce2df-200x200-1\/bottling_pharmaceutical_packaging_lines_sus316_tablet_counting_and_filling_machine.jpg","attrs":{"Customizationoptions":"Available based on product and packaging requirements","Powersupply":"220V\/380V, 50Hz\/60Hz","Material":"SUS316 Stainless steel for material contact area","Features":"GMP requirement"}}
{"title":"15 - 30 Cans\/Min Pharmaceutical Packaging Lines Nutrition Powder Can Filling","imgUrl":"https:\/\/img.chinax.com\/nimg\/03\/10\/1fa01e69b5cfbf0bf3b46e7580e5-200x200-1\/15_30_cans_2fmin_pharmaceutical_packaging_lines_nutrition_powder_can_filling_sus304.jpg","attrs":{"Packaging Details":"Multiple export-grade plywood cases with vacuum-sealed moisture barriers, foam protection, and shipping container consolidation","Line speed":"15-30 cans per minute","Place of Origin":"Shanghai,China","Material":"SUS304 stainless steel throughout (SUS316 optional)"}}
{"title":"Automatic Tablet Pharmaceutical Packaging Lines Capsule Counting Sachet Packing","imgUrl":"https:\/\/img.chinax.com\/nimg\/f3\/56\/639e82ef1bfd9c0b6004e20a173d-200x200-1\/automatic_tablet_pharmaceutical_packaging_lines_capsule_counting_sachet_packing_machine.jpg","attrs":{"Delivery Time":"20 business days","Customizationoptions":"Available based on product and packaging requirements","Powersupply":"220V\/380V, 50Hz\/60Hz","Model Number":"TW-8P"}}
{"title":"Auto Granule Stick Pack Packaging Machine Cup Dosing Packaging Lines In","imgUrl":"https:\/\/img.chinax.com\/nimg\/80\/9c\/fed0a3de17afed7c39312c622c83-200x200-1\/auto_granule_stick_pack_packaging_machine_cup_dosing_packaging_lines_in_pharmaceutical_industry.jpg","attrs":{"Hopper Volume":"19 L","Measurement Range":"1-80 ml Cup Dosing","Maintenance":"Easy maintenance with modular design","Payment Terms":"T\/T"}}
{"title":"8 Channel Visual Counting Machine Packaging Lines In Pharmaceutical Industry","imgUrl":"https:\/\/img.chinax.com\/nimg\/2d\/45\/9038dce336a7edc91ff2865d04f0-200x200-1\/8_channel_visual_counting_machine_packaging_lines_in_pharmaceutical_industry_slideshare.jpg","attrs":{"Place of Origin":"Shanghai,China","Feature":"8 Channel Visual Counting Machine","Number of Channels":"8","Userinterface":"Touchscreen HMI"}}
{"title":"600L Pharma Pack Bottle Line Automatic IBC Container Blending System 7kW For","imgUrl":"https:\/\/img.chinax.com\/nimg\/9d\/3f\/903881b2b0ab016f9bcb4c663c52-200x200-1\/600l_pharma_pack_bottle_line_automatic_ibc_container_blending_system_7kw_for_powder.jpg","attrs":{"Max Loading Capacity":"300 kg","Motor Power":"7 kW","Industry":"Pharmaceutical,food,nutrition","Powersupply":"220V\/380V, 50Hz\/60Hz"}}
It is a high speed effervescent tablet tube filling machine engineered for maximum throughput in demanding pharmaceutical packaging operations. With a dual-channel tablet counting system and servo-driven indexing, it achieves 50-60 tubes per minute while maintaining precise tablet count accuracy and gentle product handling.
Designed for 24/7 production environments, features an automatic tube orientation system that eliminates the need for manual tube direction verification, servo-driven indexing for smooth high-speed transfer, and a reinforced frame structure for vibration-free operation at maximum speed.
Technical Specifications
Model
TWL-60A
Tube Diameter
15-30mm
Tube Length
80-145mm
Maximum Capacity
50-60 tubes/minute
Filling Quantity
10-20 pcs per tube
Counting System
Dual-channel fiber-optic with independent lanes
Compressed Air
0.5-0.6MPa
Voltage
380V/3P 50Hz
Power
2.5 kW
Weight
680 kg
Key Features
Dual-Channel Counting System: Two independent fiber-optic counting lanes with parallel processing double throughput while maintaining individual channel accuracy verification, enabling 60 tubes/min output without compromising counting precision.
Servo-Driven Indexing: High-torque servo motor with precision cam indexing provides smooth, jerk-free tube transfer between stations at high speed. Programmable acceleration profiles minimize tablet shifting during indexing.
Automatic Tube Orientation: Integrated vision-based tube orientation system detects tube direction and automatically corrects misoriented tubes before filling, eliminating manual tube direction verification and reducing operator labor.
Reinforced Heavy-Duty Frame: Thickened steel base frame with vibration-damping mounts and precision-machined station alignment ensures stable operation at maximum speed with consistent filling and capping accuracy over extended production runs.
High-Capacity Hoppers: Extended tablet and tube hoppers with 30% larger capacity minimize refill frequency during high-speed operation. Low-level sensors with early-warning alerts prevent unexpected production stoppages.
Frequently Asked Questions
What is the sustained production speed for 24/7 operation?
Sustains 50-55 tubes per minute in continuous 24/7 operation depending on tablet size and tube dimensions. Burst speed of up to 60 tubes/min is achievable for shorter production runs with optimized tablet and tube specifications.
How does the dual-channel counting maintain accuracy at high speed?
Each counting channel operates independently with dedicated fiber-optic sensors and real-time verification. At the merge point before filling, both channel counts are cross-verified by the PLC. Any discrepancy triggers automatic rejection of the affected tube without stopping production.
What maintenance interval is recommended for high-speed operation?
We recommend daily cleaning of tablet contact surfaces and sensor lenses, weekly inspection of servo drive and pneumatic components, monthly lubrication of all bearings and cam followers, and quarterly comprehensive service. A detailed maintenance schedule is provided with installation documentation.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2014 Year
Ecer Certification：
Verified Supplier
Since its establishment in 2014, TIWIN INDUSTRY has accumulated over a decade of valuable industry experience, becoming a trusted and leading supplier in the sector. We specialize in providing high-quality machinery and production line solutions for the pharmaceutical, food, and chemical industries,... Since its establishment in 2014, TIWIN INDUSTRY has accumulated over a decade of valuable industry experience, becoming a trusted and leading supplier in the sector. We specialize in providing high-quality machinery and production line solutions for the pharmaceutical, food, and chemical industries,...
