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The TWL-40A Effervescent Tablet Tube Counting and Filling Machine is designed for high-precision counting and packaging of effervescent tablets into tubes. The system employs advanced fiber-optic photoelectric counting technology with real-time verification, ensuring accurate tablet quantity per tube with automatic rejection of incomplete fills.
Built on PLC centralized control architecture, the TWL-40A integrates tablet feeding, precise counting, tube positioning, filling, and capping into a fully automated sequence. All tablet-contact components are constructed from superior SUS316 stainless steel, meeting pharmaceutical GMP requirements for oral solid dosage packaging.
Technical Specifications
Model
TWL-40A
Tube Diameter
15-30mm
Tube Length
80-145mm
Maximum Capacity
35-40 tubes/minute
Filling Quantity
10-20 pcs per tube
Counting Method
Fiber-optic photoelectric with real-time verification
Compressed Air
0.5-0.6MPa
Voltage
380V/3P 50Hz
Power
1.5 kW
Weight
500 kg
Key Features
Fiber-Optic Counting System: High-sensitivity fiber-optic sensors with photoelectric detection deliver precise tablet counting per tube with real-time verification and auto-rejection of miscount errors, eliminating manual quality checks.
Automatic Tablet Feeding: Vibratory bowl feeder with controlled channel delivery ensures consistent tablet orientation and spacing for reliable counting and filling of effervescent tablets at high speed.
SUS316 Contact Parts: All tablet-contact surfaces manufactured from premium SUS316 stainless steel with polished finish, providing superior corrosion resistance for effervescent formulations and full GMP compliance.
Automatic Alarm System: Multi-function PLC monitoring with automatic alarm and shutdown for empty tablet hopper, missing tube, no cap, or counting error conditions, preventing defective product output.
Quick Changeover Design: Adjustable tube diameter and length settings with minimal change parts enable rapid format changes between different tube sizes in under 20 minutes for multi-product packaging lines.
Frequently Asked Questions
How accurate is the tablet counting system?
The fiber-optic photoelectric counting system achieves 99.9% accuracy with real-time verification. Any tube with incorrect tablet count is automatically rejected before capping, ensuring 100% correct fill in final packaged products.
What types of effervescent tablets can be packaged?
The TWL-40A handles round effervescent tablets from 15-30mm diameter. It is suitable for vitamin C effervescent tablets, calcium effervescent tablets, electrolyte tablets, and other nutritional supplement effervescent formulations.
What after-sales support do you provide?
We provide installation and commissioning support, operator training, technical documentation, spare parts supply, and remote troubleshooting. On-site service visits and preventive maintenance contracts are available upon request.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2014 Year
Ecer Certification：
Verified Supplier
Since its establishment in 2014, TIWIN INDUSTRY has accumulated over a decade of valuable industry experience, becoming a trusted and leading supplier in the sector. We specialize in providing high-quality machinery and production line solutions for the pharmaceutical, food, and chemical industries,... Since its establishment in 2014, TIWIN INDUSTRY has accumulated over a decade of valuable industry experience, becoming a trusted and leading supplier in the sector. We specialize in providing high-quality machinery and production line solutions for the pharmaceutical, food, and chemical industries,...
