Dual Row Right Angle Male Pin Header Connector 2.54mm Pitch 90 Degree PCB 80-Pin

Our Dual Row Right Angle Male Pin Header Connector 2.54mm Pitch 90 Degree PCB 80-Pin Through-Hole represents a precision-engineered interconnect solution designed for reliable board-to-board and wire-to-board connections in demanding electronic applications. Manufactured with high-temperature PA6T thermoplastic insulation and precision-stamped brass contacts, this connector series delivers consistent electrical performance across a wide range of operating conditions. The dual configuration ensures optimal PCB space utilization while maintaining excellent signal integrity for industrial control systems, consumer electronics, automotive modules, and medical device applications. Every connector undergoes rigorous quality inspection including contact resistance measurement, insulation resistance testing, and visual inspection under magnification to guarantee conformance to international standards.

The contact system utilizes high-conductivity brass alloy pins with selective gold or tin plating over nickel underplate, providing superior corrosion resistance and reliable mating cycles exceeding industry benchmarks. Our automated assembly lines employ precision insertion technology that ensures consistent pin alignment and coplanarity, critical factors for successful PCB mounting in high-volume production environments. The insulator body is molded from UL94V-0 rated PA6T material reinforced with 30% glass fiber, offering exceptional thermal stability up to 105°C continuous operating temperature while maintaining dimensional accuracy for automated pick-and-place compatibility.

• High-Density Right Angle: Dual row configuration in 90-degree orientation maximizes connection density while minimizing vertical profile, ideal for 1U rack-mount and slim-chassis designs
• Staggered Pin Formation: Precision-formed staggered bend geometry in dual row format ensures consistent pin spacing and prevents short circuits between adjacent rows during soldering
• Reinforced Body Structure: Thicker insulator walls at bend transition points provide additional mechanical support against insertion and extraction forces applied during field service
• Sequential Mating Option: Available with staggered pin lengths for hot-swap applications requiring ground-first/break-last connection sequencing in live-backplane systems
• Process Compatibility: Designed and tested for compatibility with both wave soldering and selective soldering processes, with thermal profile documentation available for process engineers
• Global Certification: UL recognized component (File E479497), compliant with RoHS 3 (EU 2015/863) and REACH SVHC requirements for worldwide distribution

Dual row right angle pin headers are extensively utilized in telecommunications equipment including optical network terminals, DSLAM line cards, and wireless base station baseband processing units where high-density interconnection must be achieved within constrained chassis depth. The 90-degree dual row format is also critical for server motherboard-to-daughtercard connections in blade server architectures, industrial computer backplanes requiring perpendicular midplane connections, and automotive ADAS camera module interfaces where compact, vibration-resistant right angle connections are mandatory for reliable operation.

Anti-static vacuum-formed trays with individual cavities sized for right angle dual row connectors prevent pin deformation during transport and automated handling. Moisture-sensitive level MSL 3 packaging with humidity indicator cards and desiccant packs is standard for reflow-compatible versions. We provide full material declaration documentation including IMDS entries for automotive customers and IPC-1752 Class D compliance reports. Custom reel-and-tape packaging with orientation-specific pocket design is available for high-volume automated assembly integration.

Our manufacturing facility operates under ISO 9001:2015 certified quality management system with comprehensive traceability from raw material receiving through finished product shipment. Each production lot undergoes statistical process control monitoring, and certificate of conformance documentation is available upon request. We maintain substantial inventory of standard configurations to support just-in-time delivery requirements while offering flexible customization for specialized pin lengths, plating options, and packaging formats. Engineering samples are available within 48 hours for qualification testing, and our technical team provides application engineering support to assist with connector selection and PCB layout optimization. With over a decade of connector manufacturing expertise, we are committed to delivering interconnect solutions that exceed performance expectations while maintaining competitive pricing for volume production programs.