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{"title":"800kg\/H HDPE Jacket Pipe Extrusion Line For Pre Insulated Pipe","imgUrl":"https:\/\/img.chinax.com\/nimg\/f9\/e1\/73108526c56c5fc46ebfda25ebeb-200x200-1\/800kg_2fh_hdpe_jacket_pipe_extrusion_line_for_pre_insulated_pipe.jpg","attrs":{"Brand Name":"Huashida","Certification":"CE, Rohs\uff0cTUV","Place of Origin":"China","Minimum Order Quantity":"1"}}
PUR Spray PE Wrapping Pre-Insulated Steel Pipe Production Line for Oil Gas Chilled Water
Turnkey Production Line for District Heating
Huashida's independently developed PUR spray PE pre-insulated pipe production line uses a continuous polyurethane spray foaming and PE wrapping process to manufacture large-diameter insulated steel pipes (508-1620mm) specifically engineered for oil gas pipeline thermal insulation and chilled water distribution networks - two demanding applications where standard pre-insulated pipe lines often fall short on foam density, closed-cell ratio, and long-term thermal stability.
As a complete turnkey PUR spray pre-insulated pipe system, this line integrates three core production sections into one matched, vendor-unified solution: an external pipe Sa2.5 shot blasting and derusting line, a continuous polyurethane spray foaming line, and a PE wrap winding production line - eliminating the need to source, integrate, or coordinate separate equipment for oil gas and chilled water pipeline insulation projects.
Applications
Oil Gas Pipeline Thermal Insulation - the primary differentiating application of this line; stable ≥88% closed-cell PUR foam maintains oil viscosity and prevents heat loss over long-distance buried oil gas transmission pipelines where thermal performance degradation directly impacts operational efficiency
Chilled Water Distribution Networks - ≤0.05% water absorption rate prevents moisture ingress and insulation degradation in district cooling and chilled water pipeline systems, where temperature differential between pipe medium and surrounding soil creates persistent condensation risk
District Heating and Hot Medium Transport - operating temperature ≤120°C (peak ≤140°C); medium pressure ≤2.5MPa; suitable for municipal district heating networks and industrial hot medium pipeline systems
Direct Burial, Trench, and Overhead Pipeline Installation - the trinity molding structure (steel + PU foam + HDPE PE casing) provides simultaneous corrosion resistance, mechanical protection, and thermal insulation for all installation environments
Key Highlights
Oil Gas & Chilled Water Specialist: Engineered for the demanding thermal stability and moisture resistance requirements of buried oil gas transmission and district cooling chilled water pipelines - where ≥88% closed-cell ratio and ≤0.05% water absorption are non-negotiable performance standards
≥88% Closed-Cell PUR Spray Foaming: Continuous PUR spray process delivers high closed-cell ratio, low water absorption, and stable long-term thermal conductivity across the full 508-1620mm large-diameter pipe range - critical for oil gas and chilled water pipeline insulation in harsh buried service conditions
National Patented, Level 5 Technology Verified: Multiple national utility patents and a certified Level 5 technology rating - the highest independent technology verification available for pre-insulated pipe production line equipment in China - plus Shandong Province First Set of Technical Equipment honor
3-4 Units/Hour High Output: Processes large-diameter 508-1620mm pre-insulated pipes faster than standard single-station foaming lines - sustaining large-scale oil gas and chilled water pipeline project schedules without insulation-stage bottlenecks
Trinity Molding Structure Integrity: One-time synchronous forming of steel carrier pipe, polyurethane foam insulation layer, and HDPE PE outer casing - ensuring dimensional consistency and eliminating delamination risk in long-term buried oil gas and chilled water pipeline service.
Advanced PUR Spray PE Wrap Insulated Pipe Manufacturing System
Production Process
Steel pipe surface shot blasting and de-rusting (Sa2.5 international cleanliness standard) - ensuring optimal PUR foam adhesion to the carrier pipe surface
Medium-frequency induction preheating - precision temperature control for optimal polyurethane foam bonding across the full 508-1620mm diameter range
Uniform continuous polyurethane spray foaming across the full pipe surface - achieving ≥88% closed-cell ratio and 30-100mm customizable foaming thickness
HDPE strip wrapping over PU foam layer - forming the protective PE outer casing of the trinity molding structure
Finished pipe end trimming and quality inspection - meeting EN253, GB/T29047, and CJ/T114 international pre-insulated pipe standards
Main Equipment Composition
No.
Equipment Name
1
External wall shot blasting derusting machine
2
Medium-frequency induction heating furnace
3
Polyurethane spray foaming unit
4
Pipe rotator trolley
5
Single screw extruder and die head mould
6
Finished pipe end trimming machine
7
Pipe conveyors and racks
8
Electrical control system and PLC
Process Photos
1. External Shot Blasting & PU Foaming
2. PU Foaming Curing & PE Film Extrusion
3. Conveyor & Pipe End Repair
Company Profile
Founded in 2003, Qingdao Huashida Machinery Co., Ltd. has over 21 years of professional manufacturing experience in PUR spray PE pre-insulated pipe production lines, oil gas pipeline thermal insulation equipment, chilled water pipeline insulation systems, polyurethane foam pipe insulation machinery, 3PE anti-corrosion pipe production lines, large-diameter underground pipeline equipment, and plastic pipe fitting production machinery.
We maintain long-term technical cooperation with Beijing University of Chemical Technology, Qingdao University of Technology, and other national research institutions. By integrating advanced global technologies and international standards, Huashida Machinery has grown to become one of the top 3 manufacturers in China's pipeline equipment industry - with a proven track record across oil gas transmission, chilled water distribution, municipal district heating, and industrial pipeline infrastructure projects worldwide.
Our high-quality PUR spray pre-insulated pipe manufacturing systems - including dedicated configurations for oil gas pipeline thermal insulation and chilled water distribution networks - are trusted by global customers and exported to Saudi Arabia, Kazakhstan, Uzbekistan, the UAE, Turkey, Russia, and 60+ countries and regions worldwide.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2003
Total Annual:
3000000-5000000
Employee Number:
100~200
Ecer Certification:
Verified Supplier
1. company profileQingdao Huashida Machinery Co., Ltd. is located in Qingdao High & New Technology Industrial Area- Qingdao Huashida industrial Park, covers an area of about 4000 square meters. We have tens of years experience in plastic pipe, sheet, and board extrusion lines, and pipe joints a...
1. company profileQingdao Huashida Machinery Co., Ltd. is located in Qingdao High & New Technology Industrial Area- Qingdao Huashida industrial Park, covers an area of about 4000 square meters. We have tens of years experience in plastic pipe, sheet, and board extrusion lines, and pipe joints a...