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Industrial High-Speed PVC Mixer Machine | SHR-50/100/500/800/1000/1200Liter Hot And Cooling
High-Speed Hot Mixing System
Friction Heating Action: Specially angled mixing blades rotate at high speeds (up to 1,000–1,500 RPM), creating high shear friction that rapidly raises material temperatures (up to 120°C).
Moisture & Volatile Elimination: Frictional heat evaporates residual moisture and volatile gases from PVC resin, stabilizers, and CaCO₃ fillers, venting them out via top exhaust ports.
3-Tier Cast Stainless Blades: Dynamic balance-tested SS304/SS316 3-blade assemblies ensure full material vortex motion without dead zones.
High-Efficiency Cooling System
Rapid Thermal Drop: Transferring hot batches directly into the secondary cooling unit drops temperatures from 120°C to ~40–50°C quickly.
Agglomeration Prevention: Continuous low-speed stirring against a large jacketed cooling wall prevents thermal degradation, caking, or pre-melting before downstream extrusion.
Double-Jacket Water Cooling: High-flow water jackets encompass the side walls and bottom chamber for maximum heat dissipation.
Material & Construction Standards
Stainless Steel Pot Interior: Heavy-duty SUS304 stainless steel with a mirror-polished finish prevents abrasive calcium powders from sticking or wearing down tank walls.
Hard-Faced Wear Resistance: Agitator blades and high-impact areas receive hard-surface coatings to handle high filler concentrations (CaCO₃, TiO₂).
Dust-Free Sealing: Pneumatic pot lid sealing combined with high-temperature PTFE / skeleton oil seals on drive shafts prevents workshop dust leakage.
Automation & Safety Controls
Integrated PLC & Touchscreen: Dual-stage auto-switching triggers discharge from hot to cold mixing based on precise time or temperature thresholds.
Pneumatic Discharge Valves: Leak-proof pneumatic gate valves open completely for fast, residue-free batch drops.
Safety Interlocks: Built-in electric limit switches prevent motor start-up when the pot lid is open or pressure limits are exceeded.
SPC / LVT Rigid Vinyl Flooring & WPC Panel Production
PVC Color Masterbatch, Cable Compound & Pelletizing Systems
Operational Process & System Design
Hot Mixer Stage: High-speed rotation generates friction heat up to 120°C. This process removes residual moisture from raw materials and ensures total dispersion of liquid additives and fillers into the PVC resin matrix.
Cooling Mixer Stage: Hot-mixed batches automatically discharge into the secondary cooling unit. The cooling jacket drops the dry-blend temperature down to 40°C, preventing agglomeration, caking, and premature melting prior to downstream extrusion.
Model Specifications
Model
Total Vol. (L)
Useful Vol. (L)
Impeller Speed (RPM)
Main Power (kW)
Output Cap. (kg/h)
Net Weight (kg)
SHR-100
100
75
650 / 1300
14 / 22
100 – 150
~580
SHR-200
200
150
500 / 1000
30 / 42
200 – 300
~1,000
SHR-300
300
225
500 / 1000
40 / 55
300 – 450
~1,400
SHR-500
500
375
430 / 860
75 / 90
500 – 750
~2,800
SHR-800
800
600
370 / 740
110 / 132
900 – 1300
~3,500
SHR-1000
1000
750
370 / 740
132 / 160
1200 – 1800
~4,800
Machine Gallery
Frequently Asked Questions
How many electric, water, air need for the machines?
BEISU: technical department supply the whole layout for workshop details.
Can I operate machine if don't have experienced engineers?
BEISU: (1) short-time engineers to customer company (5-15days) (2) Year-time working as requirements
Any quality checking before shipment?
BEISU: 100% confirm, run and test machines before shipment with quality certificate.
How long is the guarantee?
BEISU: 12 months since the first day customer operates (except wear parts)
How can u help us when face some technical problem?
BEISU: 24 hours by e-mail, message, calling. If problems happens need engineer we will arrange the closest or agent in local country, or send Chinese Engineers to solve in 2 weeks.
Where can we get spare part?
BEISU: we choose International Brand that customer can find it in everywhere, such as Omron, Delixi etc, or send parts by DHL, Fedex, TNT and other express.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Trading Company
Year Established:
2018
Total Annual:
3000000-5000000
Employee Number:
100~120
Ecer Certification:
Verified Supplier
BEISU Machinery:
BEISU machinery and equipment recommendation: PVC/PE/PP pipe production line, PVC/PE wood plastic production line, PVC profile/profile production line, PVC/PP/PE/ABS sheet/sheet production line, PVC edge band production line and mill, High-speed mixer , crusher, sharpener, shredde...
BEISU Machinery:
BEISU machinery and equipment recommendation: PVC/PE/PP pipe production line, PVC/PE wood plastic production line, PVC profile/profile production line, PVC/PP/PE/ABS sheet/sheet production line, PVC edge band production line and mill, High-speed mixer , crusher, sharpener, shredde...